*THIS IS FOR INSTRUCTIONAL USE*
READ THIS BEFORE ASKING A QUESTION
90% of the time the answer is here.
Hey guys,
I figured I'd do a write up while I was doing my swap. Later on we can edit everything and have a nice FAQ & how-to for the 3sgte swap.
Ok, I dont know everything about cars. I took on this project to learn and further enjoy the car I love. There will be times where I dont know what a part is or how to explain it, but with everyone's help we'll get through it.
If you guys have anything to add, please feel free to reply. Please do not flame me or post negative remarks about the parts I install, or anything thats involved in this thread. Post your opinions not your attitudes.
First Step: The thought. Should I do it. Well its up to you, use this as a guide to help you along the way.
Its recommended that you have somewhere around 4000 dollars saved for the swap.
Before you ask: Engine or Clip. Get the clip, it will have all the parts you need for the swap. (for the most part). If you purchase only an engine you would have to hunt down so many hard to find parts it would be rediculous.
My Setup
97 celica ST 5spd 179,xxx
ST185 3SGTE RC Swap
USDM GT motor mounts
JDM 3SGE Tranny
JDM 3SGE axles
GT shifter cables
Fidanza Flyweel 10 lbs.
Spec stage 3 clutch
HKS SSQ blow off Valve
Walbro fuel pump
Full 3 inch exhaust
HKS Titanium TI muffler
Lotek Triple Gauge pillar
Autometer Sport Comp boost gauge
Autometer Sport Comp Oil press.
Autometer Sport Comp Water temp
Greddy Profec B Spec II
Apexi Turbo Timer
I'll add what ever I forgot later.
I have parts all over the place so it will take time to get all the pictures. here is what pictures I have right now
My car as it sits now
Walbro Fuel pump
My Down Pipe
My Baby
My HKS Carbon TI muffler 3 inch inlet, 4 3/4 inch outlet
This is what I have pictures of right now. I have parts scattered in three different homes. I'll get pictures of everything dont worry
Right now 5/26/05 I have almost everything for the swap. In the next two weeks my clip will be delivered to my home by JARCO. At that time this thread will be come more technical. I'll try to keep a step by step account of everything. I will also have some videos of a few parts of the swap.
I'll also end all your worries about the motor mounts, I'll clearly lay it out for you with measurements. You DONT have to weld the mounts in. I'm not sure about the wiring yet. so maybe one of you guys might want to do a write up about it. And I'll quote it in later on.
UPDATE:6/7/05 I'm going through the longest week ever. On saturday my clip will be delivered. Spec Stage 3 clutch is on the way, Next week the pictures start.
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Update: 6/14/05 I got my clip over the weekend, and I couldnt be happier.
Ok so this thing is huge make sure you have enough room for the swap.
only thing I can really say right now is, get the clip on some jeck stands and start taking it apart.
Where do I start. Well, I pulled the wiring harness from inside the car out and layed across the top of the engine. I pulled the throttle cable, save it you will need it for your swap. Then I pulled all the other wiring and hoses that connect the engine to the body. Make sure you label everything ! Take pictures if you need to, whatever will help you remember where everything goes. if all goes well you should have somthing that looks like this.
Dont forget to pull coolant hoses, shifter cables,axles, radiator and whatever other small things that may hold the engine in or get in the way.
Raditator
Now before you lift the engine out you still have some things that need to be done.
Like removing the intercooler, just so it doesnt get damaged when you pull the engine.
Then the mounts, a 17mm socket will undo all the mounts. The rear mount will be the hardest and most dangerous. But I will post a way to get around this problem. I hope my idea will work.
After everything is pulled the engine should come out with little trouble.
Next update, I'll have the engine pulled and my parts being installed to the 3sgte
As it sits right now, waiting to be plucked.
-----------------------------------------------------------------
So I guess its time for an update.........
The 3s is out and so is the 7a !
With the help a few friends, we managed to get most of the gaskets and seals done on the 3sgte. Do all the maintenance with the engine out it will make your life easier in the long run.
Empty engine bay
Flywheel and clutch install
Fidanza wheel and Spec stage 3 clutch
The down pipe
The 3s and 7a side by side
the mount area I will go into full detail about this part when I get to it.
I think thats it for now, I'll keep this updated. :wiggle:
DEF
Inside the two red circles is where you need to drill. The chassis is already marked for the holes that need to be drilled. you need a long 3/8 drill bit for metal.
Sears item #00966062000 its like 12.99
I installed all the other engine mounts then bolted this mount to the engine and then I drilled out the holes. after I bolted the mount down using locktite and nylon nuts.
You're going to have to do some grinding on the passenger side engine mount bracket. you have to grind down the hump thats on this bracket in order for it to fit on the 3sgte.
Below are some examples of what you need to do.
6th gen and 5th gen Crossmembers
See totally different. Use the 6th gen members with the correct mounts
Ok, I think we went over all the steps. Lets drop that engine in.
Make sure your engine harness has been converted properly. install it on the engine before you drop it in.
Start with the driver side mount first, then front and back mounts. Save the Passenger side mount for Last if you have an ST. With all the other mounts bolted up you should be lined up perfect for the two holes you need to drill.
Once you have all the mounts in, start putting it all back together.
By this point you know every nut and bolt on ur car, so it starts to get easier.
in a couple of hours you should be sitting on all fours.
Something like this.
Clean your self up and take it for a spin. Dont forget to break the clutch in.
I have two other threads about my exhaust setup
http://www.6gc.net/forums/index.php?showtopic=29367
http://www.6gc.net/forums/index.php?showtopic=33876
Enjoy,
Defgeph
PS. if I left anything out I'll fill it in later
sexy...you make it sound so easy too. What happened to your enkeis btw?
Jeff
great post guy.
Is the cross member from your ST? Or was that from the clip?
whoops...i read it wrong. Sorry...
so you finished it all up huh? sweet thanks for the update. I just bought my front clip so now i get to start the fun
where did u get the clips from and how much?
how long did it take u start to finish in total hours working, what bout wiring
you make it sound so easy
so wait, did you run a 13.9 with tmic?
Yes I did. On 205/40/R17 Falken Zeix 512's
wow nice... intercoolers do not increase hp but just run your setup cooler right? to allow for more boost? with a decent intercooler setup what kind of stock boost can you run on the 3sgte?
also a question for you since yo useem to be online and i have no one else to ask..
are the power steering lines and ac lines useable from the stock GT stuff? and condensor too.
and whats the diff between the 3sgte rc and normal? im trying to search but the terms are coming up too short
1. Yeah the GT lines will work. I believe you can leave ur 5sfe AC pump and bolt it to the 3SGTE, then just wire it up.
2. The differences are the ST185 uses air to cool the intercooler, it sits above the engine soaking in all the heat. It's a horrible design. Most people run an aftermarket front mount.
The ST185RC is water cooled, work very well. It gets so cold the intake manifold becomes cool as well(idling). I run anywhere from 12 to 15 psi, thats where the 3sgte comes alive.
Hope this helps
oh really, do you think it woudl be cheaper to run a water to air tmic than a fully custom fmic? on an engine with currently no intercooler..
I'm not sure if it will be cheaper, but its definatley something to look into.
You might find some nice water setups on ebay.
If I did it all over, I would still run water.
Turbo Lag = 0 for me
thats interesting.. so i dont have to keep picking your brain, do you know of any in depth guides to water cooling?
i doubt i could find a full setup for sale that will bolt right on, im sure that would be too easy
Dont worry about the questions, I'm here to help.
Not sure of any write ups, somebody might chime in with one.
I can list parts
1. intercooler
2. water pump
3. Heat exchanger (like a small radiator for the from of the car)
4. hoses to connect everything
And that about covers it.
cool, perhaps ill have to look into that, except it seems like the parts would be really hard to find
ST185RC IC setup
ST205 IC setup
This should help you
thanks man you are awesome! now i just gotta learn how to read diagrams like this hehe
The 205 picture is easier to understand
to the left is the heat exchanger (looks like a radiator)
Bottom right is the water pump
Top middle is the intercooler
some hoses that connect everything.
and other parts that you dont need to worry about.
Since this thread is active again I've got a couple questions...
1. Which fuel lines can be used to connect the 3SGTE fuel rail to the filter? 3SGTE or 5SFE?
2. Which heater hoses will I need to use? 5SFE, 3SGTE, or custom?
3. Which radiator hoses should be used? 5SFE, 3SGTE, or custom?
Also, you might include in this How-to what you did to fix your error codes that were caused by the W/A intercooler ECU or lack there of.
1. 3s fuel line to the GT filter
2. I used the 3sgte heater hoses
3. I have an ST radiator. I used 3sgte for the top. And I made my own hybrid lower hose. using a GT lower and some other hose that fit.
If you have a GT just use the GT lower
Thats a good idea about the ECU, maybe I'll do that.
The 5sfe stuff will probably work. I like to use the 3sgte hoses, less things to remember.
By EVAP do you mean the charcoal canister ? or the a/c evaporater ?
i'm just wondering do we have the
96+ ST wiring harness diagrams and the
st185 wiringing diagrams?
A few new things going on with my engine. I ordered an ATS fuel rail which should be here by the end of this week.
I also had my injectors tested and cleaned.
Now I can say I have no worries at all.
very nice jeff!
good stuff jeff.
good to see that the injectors wernt in bad condition, but always better to KNOW theyre clean!
awesome. im gunna have to check that place out.
always nice to know.
The turn around was super fast. I sent these out 2nd day air on Monday, got them back Friday. Small price to pay to know everything is working the way it should.
Thanks guys,
DEF
More goodies for the Beast
ATS fuel rail
Stock left - ATS right
Wow your a beast and i give you props...I have a 93 st which i plan to do what you did and i was wondering where you got that front clip from? Also, (this might sound cheesey) but how mehicanical are you? because i somewhat know car engines but is it SUPER difficult,moderate, etc?
swappage is a rating of like 7 or 8 outta 10 imo on the mechanical side of things
i believe jeff got his clip from JARCO
but there are far better deals on clips around the net
id say the swap used to be hard because of the wiring, but with guys like tweak and dg, if you send out your harness and get it back working, its hardly more work than swapping out your old motor (well, in a GT)
oh jeeze. what goes along with more fuel? more boost.
sweet man.
hey defgeph where did u get those pictures for the TICs and heat exchangers . if it was from toyota what did u give them to get the pics?
Off topic but i live like... 10 min from bothell-everett hwy. ill have to go check out that shop. how much did it cost you to have them clean, checked, and balanced?
Is that a pretty good idea to do, have the injectors checked?
Bigal
If you're like most swappers and get an engine clip, you never know what sort of condition the injectors might have been in once you get it.
Most of the time the company that sold you the clip or motor will only give you the compression figures which only tells you a little bit, so its probably a good idea to check little things like your injectors, plugs, etc.
Never hurts to get them checked and cleaned, and always better to know that when you crank the boost up your motor wont go *pop*.
True that..ill have to remember that!
bigal
as far as the diagrams i was just wondering seeing the pictures and info helps me understand everything and break it down... u know basically for my own common knowledge.
What was the grand total this swap cost you to complete if u stated this already im sorry i must have missed it. Also you said you used the st185 thats the 5th gen right? Is there a major difference between that and the st205 6th gen. Would it be an easier swap or harder you think to use the st205 im sure its more costly though.
Because my car was originally an ST, it was a little more expensive for me. I had to buy a tranny, mounts, axles, and shifter cables.
Just talking about the engine, tranny and swap related parts, I think I'm just under 5,000.
I bought a 5th gen RC clip. I was dead set on W/A intercooler, and a st205 clip was and still is a very expensive item. So I went with the RC.
Which is better ? They are both great engines. Both have the excellent Toyota quality. Its all about what your goals are, what will make you happy. You can make a ST185 engine put out just as much as a ST205 engine. Its all about what you put into it. I'm not knocking the 205, I love it. JMO
well then i appreciate the response good to know it was only around 5000 it gives me hope that i can accomplish that now lol i gotta buy a new celica then get the motor swapped after i get the body how i want it....
Is it just my crappy computer or do some of the pics not show up?
Def, you are very knowlegeable about the 3sgte ST185 swap into a celica. I have looked at your post and read everything you have written. Your car is amazing and all the time and work you have put into it is respectable! I have been saving for my ST185 front clip that i am going to order within the next few weeks and i just have a few questions. I would like to ask if i can use the 5SFE tranny without having to get a 3SGTE disk with 5SFE splines? Also if i get a 3SGE tranny i would need the 3SGE axels with 5SFE(GT) cables?
On to the wiring, i have many, many questions about the wiring. The mechanical seems quite easy, but the wiring is becoming more and more a headache as i find out more. I would just like to ask, did you try to fabricate the 3SGTE wiring harness yourself before sending to DGPerformance? How much was the cost for the harness to be completed? Did you have to remove your 5SFE harness to send? or did you send the one that came with your clip (If applicable)? The wiring and tranny are all that i am needing help with up to this point. If you could please be so kind as to educate me in the fields i have requested it would be greatly appreciated.
Thanks,
Mario
Awesome, thanks for the quick reply! I will try to get in touch with DG soon so i can talk to him about cost and time. Thanks!
this is a great thread how can you put the all track tranny in the st ? im totaly lost i thought that demands power from all wheels?
Unless you convert it to FWD. Can be done but you also need parts from another tranny.
i NEED to know 2nd genration of 3sge tranny, i did a swap but i was using the all track stage 3 clutch.. when i match the tranny pine core of 3sge and 3sgte tranny, they both have differen pine core for the clutch, 3sge pine core is small then 3sgte..
but i like to know where i can find the right clutch to fit my 3sge tranny... cuz the flywheel is little small then the 3sgte tranny..
HOW CAN I FIND A CLUTCH THAT 2ND GENRATION OF 3SGTE TRANNY..
CAN YOU PLZ HELP ME PLZ..??
THANK FOR UR TIME!!
so the 3sge tranny bolts right up just like the 5sfe tranny? theyre so hard to come across tho, unless im searchin the wrong sites...i cant seem to find one. whats the name of the 3sge tranny? i know the gt is like an s54, but whats the 3sge? iono what to type in when i search
awesome dude awesome thread!! really glad you posted this because i was looking to do this in a few months (come summer..) Please ask if Christian will move this to the How-To-Articles!
its in the stickies homie
as far as most people can tell the 3sge and gt tranny are exactly the same, just check out your local yards to find a gt tranny
so i need a little of help selling my 97 st but im putting a new motor in for him and i was looking at getting a 3sge clip from a mr2 and was wondering if i can do this or will i need a clip from another celica because of the mounting. im getting it from a mr2 beacuse that will be my next car so i can part the rest of it out and turbo it.
You would need to rewire a harness, fab some GT engine mounts, new trans. mounts. etc. If you want to put a newer engine into your ST I would suggest you find an "A" series engine, not an "S" series. Something like a 4AGE from a MKI MR2 or an AE92 Corolla GT-S. Also a Silvertop 4AGE from overseas would be good. If you are lucky you might be able to find a 4A-GZE from a MKI MR2, I believe starting in 1988.
so its pretty useless to try and put a 3sge in it?
its not "useless", it just isn't cost effective if you are looking to sell it. You won't get nearly as much $ back as you put into it.
amazing post... i think because of this im going to go ahead and try this..... 2 questions how does the car feel, easy to drive or does torque steer make it difficult and where do you think i could get a good deal on a good clip
ive been trying to get up with jarcoinc to get a clip and they have none right now.... and he keeps trying to sell me a engine set... anywere else thats good that anyone knows of
Can a 3sfe tranny bolt up to a 3sgt? I know the 5s tranny can. But wut about the 3sfe tranny. Yes or no?
Thanx for the clarification pressure, Looks like Im buying a new 3sgte this weekend.
Yeah, or go for the 4th gen. They're the same price and you get a little more power and some nice features, like coil-on-plug ignition, awesome side-feed manifold, 2 3/4" throttle body, etc. It seems like 4th gen 3SGTEs is all we have around here lately
-Doc
maybe i missed it but when switchin tranny did u have to use hibrid drive shafts and in ur opinion what is the better traany to go with as far as holdin up to high hp........if u can give me a rundown detailed
LSD E153 FTW
kool ignor last post iv been answerd the e153 has lsd and will need inner mr2 shafts and outter st205 shafts
this is a great write up, everything is put basic and is easy to understand, I think my friends and I are capable of the swap its just the wiring im worried about, in Australia we dont have DGPerformance so what type of shop would I have to send my car to, to get it wired with EVERYTHING WORKING.
with additional mods (bigger turbo, lighter flywheel, etc.) the 5s tranny might not be able to hold that kind of power... any information on transmissions in particular? i'm thinking to use the E-153, but issues i found online were the axles not fitting properly (too loose), the CV boots ripping, etc...
any help on that would be much appreciated, and it does pertain to a 3S-GTE swap, as it's one other thing to assist in the engine reaching it's potential once in without destroying the car, driver, and itself....
hey guys i have a 96 7afe and want to do a 3s swap. if i buy a 94+ mr2 rear cut will it have most of the things i need except for the exhaust? i figured since it was a 3s it would have the same motor mounts any help would be greatly appreciated.
You should feel real special. This is one post that is really long that I have read
Amazingly easy write-up, now I know more about my 3sgte swap .
Yes, I sell clips. I have one coming in within the next 3 weeks but the engine is spoken for already, but the body panels and everything else are available. PM me for information. For everyone else interested in more information about purchasing a GEN3 3sgte or font half cut...please PM me so we dont clutter up this thread.
as far as emissions go, is it possible to do a 3sgte swap in a 96 st, and still be able to pass emission tests? With the obd2 computer i will need to do an emission test every year. Have you guys been able to pass emissions?
nope.
i have not passed in the 2 years since i did the swap. i have to pay $14 bucks a month to keep failing.
who cares about emissions?
i've looked and looked all over but i cant seem to find the answer to my questions
i also want to swap in a 3sgte, 3rd gen preferably. but will it pass emissions? do i have anything to worry about in that category?
it seems like you kept your car FWD? i want to make mine AWD, how possible is that?
AWD is possible... Jim is in the middle of his right now, Pipes is done and running for over a year now... it will not pass emissions or a legit shop inspection in most states depending on how strict your laws are.... my 3s swap gets both done every year... i drive it less than 5000 miles a year so it is emissions exempt and i know a guy to pass the inspection... a swapped motor will not match vin numbers so thats an immediate fail in any state that does an inspection
thanks for your help pittfirefighter
so the only way is to pay a guy to pass... haha right?
once again it depends on your state and who you know... MOST shops dont go as far as to check vin numbers of engine vs. body, but they could if they want to... so just keep that in mind... if it looks like the swap was put together in 5 min... then they will probably investigate more
thanks for the info
Got to work on my car for the first time this year!
I pulled put my ST radiator, installed a GT that I had in the garage, plugged in the coolant temp sensor on the GT radiator, BAM the fans operate normally! I am sooo happy, this has annoyed me since the swap.
It was nice to work on the car, its been waaay to long.
awesome, jeff!
The fans seemed to drain a bit of power too, with the fans running the car would idle rough, fans off, car idles smooth. Still a little high around 1,100 rpm, but smooth.
I'm going back up next weekend to do some more work on it.
Going to install the new brakes and rotors, I need to find some POR15 get those calipers painted, going to replace the distributor O rings and bearing knock out that oil leak.
win.
Hey guys I am new to this an have never done an engine swap. I have a 94 gt 5sfe that I lookin 2 swap a st205 engine an trans and make it AWD. What additional parts besides the front clip will I need to perform this?
Easy there, tiger. One thing at a time. If you've never done a motor swap, you'll want to start with that. Jumping into a swap AND an AWD conversion gives too much possibility for too many things to go wrong. The information is on this site, just look for the members pipes and czwalga. They both have threads about AWD conversions. It's not easy on a 6th gen. It's all custom. Just start reading around, you'd be surprised by what you can learn
Was wondering if you had a estimate of how much everything cost? I'm getting a 97 celica st soon and plan on doing the swap sometime next year of course I'm going to need someone to do it for me out here in CT, so I'm more looking for how much all the parts are going to cost, I'll figure out labor by looking around.
If you're paying someone else to buy an engine and swap it in, figure at least $3000.
haha i wish it cost $3k but thats not even close. if you dont have the car yet get a gt not a st. if you get the gt you will be abke to use thr tranny and engine mounts. the st tranny wont fit the 3S and engine mounts will be different too. i would suggest to get a front CLIP! dont get get the engine by its self. you will bbr missing a lot of hard parts to find + expensive when sold separately. so this is about how much you are going to spend:
clip 3000-4000 depending on the miles and if it includes gt4 hood, bumper and fenders.
clutch 400 is better to install a new one
modify harness 350
exhaust 500 (gt exhaust is too small so you need to make a whole new exhaust)
so far is about $5000 in parts only. and you want someone to do the swap for you so thats another 800 maybe??
or you can buy a celica w/ a 3s swap already from a member on the forum.
I would love to buy a front clip but I have absolutely no place to put it. I'll probably just buy another 5s....
Even 10 years later this thread is still useful had to figure out the passenger side engine mount bracket.
there is some good info on this thread but there is also some mis-leading info.
the OP used a ST185 engine so he had to grind the engine mount. If you use a 3rd gen, you dont have to do this.
also you cant use an MR2 turbo trans without making mojor mods to it. the linkage is on the other side. you can use a Camry or Solara trans. they both are E153 with the newer synros, just the camry/solara does not have the LSD like the MR2.
Powered by Invision Power Board (http://www.invisionboard.com)
© Invision Power Services (http://www.invisionpower.com)