Run into a new problem. A few weeks back I replaced the upper rad hose and failed coolant bypass pipe. That went smoothly. Reinstalled the airbox and flexible pipe leading to the throttle body. Reconnected the negative terminal, hopped in the car and fired it up. Nothing weird happened. Idled it for a bit to burp the system. Waited maybe 5 minutes then shut everything off. Put some tools away (maybe 2 minutes) and went to start the car to move it, but it wouldn't start. I also noticed the parking lights and dash lights were still on from when I had run the car just a moment ago.
Here is what I have noticed so far.
1. disconnecting the negative terminal shuts the lights off. reconnecting the terminal, parking lights and dash lights come on. Headlight stalk is turned to 'off' position.
2. after re-connecting the negative terminal, I can start the car. If I shut the car off, even for 10 seconds, then attempt to restart, it does nothing. Disconnecting and reconnecting the battery allows the car to start again.
3. Attempting to 'start' the engine with the key after the 1st successful start does not energize the starter relay in relay block 2 in the engine compartment. Swapping the EFI and Starter relay has confirmed this is not a relay issue. Also checked the Starter relay connector pins with a volt meter. I also swapped the two relays, disconnected and reconnected the battery, car starts properly, but again only once.. I've since swapped the relays back.
So there are two issues, and they may or may not be related.
I continued to troubleshoot the lights issue. Thankfully celicatech has the 1994 Toyota Celica Service Tech Manual. I grabbed the electrical diagrams (system wiring diagrams.pdf) and started from there.
1. Disconnect the 15A TAIL fuse, parking lights go out. Car still starts once, not again.
2. Disconnect the 7.5A PANEL fuse, dash lights go out. Car appears to start properly over and over. Successfully started the car 5 times.
3. Reinstall either TAIL or PANEL fuse, car will only start once. I did try one, then the other.
4. Reinstalled both TAIL and PANEL fuses.
5. Remove steering wheel and disconnect combination switch. Parking lights and dash lights stayed on, car only starts once.
6. Remove and disconnect the integration relay. Lights stay on, car only starts once.
7. Pull out TAILLIGHT relay from jumper block 1. This took a bit of work to remove. There are three relays, the one closest to the steering column being the right one. Pulling this relay out turns out the parking lights and the dash lights. I can't remember the results from testing this. Will have to do it again.
8. Checked the battery voltage. 11.92v with engine not running. 14.3v with engine running at idle. The car does not 'hard start' or sound slow when turning over.
I did test the three relays from J/B1 on the bench and confirmed that they are working. I went by a wrecker today and picked three of those relays, and the integration relay. Unfortunately swapping them didn't yield any positive results.
Reading through this now, I wonder if the factory alarm is buggered up. It also connects to the parking lights and dash lights (flashing when you arm/disarm) and I believe is also an immobilizer. Going to start digging for that information.
This is a bit of a ramble. If anyone has other suggestions, I'm all ears.