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> my 5sgte build
post Oct 19, 2011 - 11:54 AM
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subspec

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well a friend told me awhile ago to join this forum even tho i dont have a 6th gen. i thought i would share with you guys what i have done.


my ride originally started off as a 1991 Toyota Celica gt st184, as we all know has a 5sfe. i started off with your basic mods. some visuals and suspension work. then wanted more power so i decided to build up a 5sgte.



heres what the ride has. still in the build process but almost done.

# Electronics

1. AEM Engine Management
2. HKS Evec's Electronic boost controler
3. HKS Turbo Timer Type 1
4. Prosport Gauge Wideband Gauge
5. Prosport Oil Pressure Gauge
6. Prosport Oil Temp Gauge
7. Prosport Exhaust Gas Temperature Gauge
8. Prosport Volt Gauge
9. Prosport Boost Gauge
10. Prosport Tach Gauge
11. Autometer Coolant Temp Gauge
12. Autometer Fuel Level Gauge
13. MSD 6A Ignition Control
14. MSD Blaster 2 Coil

# Engine

1. JE Forged Pistons .20 over bore
2. Eagle Forged Connecting Rods
3. Cometic MLS Head Gasket
4. Toga HV Oil Pump
5. HKS Valve Springs
6. HKS Cam Gears
7. ATS T-vis Phnolic Spacer
8. HUX Racing 3sgte Manifold
9. Custom Oil Pan
10. Turbonetics T3/T4 Turbocharger
11. Front Mount Intercooler
12. Water to air intercooler
13. HKS SSQV Special edition black BOV
14. Shaved Valve Cover
15. CX Racing 2.5 Inch Intercooler Piping
16. Stage 3 Clutch
17. Flywheel
18. Topline Water Pump
19. Wolfkatz Fuel Rail
20. Precision Injection Fuel Injectors
21. Cast Iron 3sgte exhaust manifold
22. Prosport Oil Catch Can
23. 3 Inch Exhaust (Downpipe to muffler)

# Suspension

1. Ebaich Sprotline Springs 1.5 inch Lowering
2. Rear Drum To Disk Conversion.
3. Willwood Adjustable Purporting Valve

# Chassis

1. Seibon Carbon Fiber Alltrac Hood
2. Masked Tail lights
3. Clear Bumper and Corner Lights
4. Tinted Windows
5. AC/Heat Delete
6. EZ Wiring Chassy Harness

# Interrior

1. Custom Dashboard/ac vent delete
2. Ac Vent Gauge Mod
3. Custom Gauge Cluster
4. Custom Black Carpet
5. Custom Headliner
6. Scat/Proscar Racing Seats
7. 5 Point Racing Harness's
8. Rear Seats Removed/Cover Plate made






old picture of what she looked like when i first got the car.


heres what she looks like. its a older picture from before the build. that tach is gone and replaced with a smaller one.



the back end. also a older picture. when i had my 2.5 inch exhaust.





--------------------
Illusion Performance Founder

1991 Toyota Celica 5sgte Powered
Ebiach sportlines. Seibon cf hood. Aem engine management. Hux racing intake manifold. Hks evec-s, hks valve springs, hks cam gears. Prosport gauges. Prosport oil catch can. Je pistons. Eagle rods. Toga hv oil pump. Masked tail lights. Drum to disk conversion. Just to name afew


2002 Volkswagen Golf GLS
Short Ram Intake, Tinted Tail lights, 2 12 Inch subwoofers, Apline Head Unit, Alpine Amps
post Oct 19, 2011 - 1:00 PM
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stephen_lee



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Engine build threads are always welcome. PLease give us some details of the process smile.gif WELCOME!


--------------------
QUOTE
"And, as always, your friendship, help, and dedication to the advancement of Texas Celica dominance is GREATLY appreciated. Thanks bro." -DEATH

1994 GT: V6 swap, 5speed E53 W/ LSD, All Power, now RED
1995 ST: SOLD @273k miles, Auto, all power, CarPC, White
1994 ST: Totaled, 5spd, all power, Red RIP 07/09/09 @ 241,810
1994 Lexus LS400: This is my new DD
post Oct 19, 2011 - 1:21 PM
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playr158



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Why are you double intercooling?
post Oct 19, 2011 - 1:53 PM
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subspec

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QUOTE (playr158 @ Oct 19, 2011 - 2:21 PM) *
Why are you double intercooling?


In double cooling because you dont see it verry often. Aswell with this build. most people just swap to a 3s. Also water to air is better for low speeds and a front mount is better for high speed. The purpose of this car is to have a dragster and a road corse car.

I will post the build process when i get home.


--------------------
Illusion Performance Founder

1991 Toyota Celica 5sgte Powered
Ebiach sportlines. Seibon cf hood. Aem engine management. Hux racing intake manifold. Hks evec-s, hks valve springs, hks cam gears. Prosport gauges. Prosport oil catch can. Je pistons. Eagle rods. Toga hv oil pump. Masked tail lights. Drum to disk conversion. Just to name afew


2002 Volkswagen Golf GLS
Short Ram Intake, Tinted Tail lights, 2 12 Inch subwoofers, Apline Head Unit, Alpine Amps
post Oct 19, 2011 - 2:16 PM
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NYp8tBaller07



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hey sub, nice to see you again. Ive been following this build still and Im waiting for the finish =). Didnt you have to put the build on hold because you moved to Japan?
Anyway glad you joined and nice to see a 5sgte build! also is it now a 2.4L?


--------------------

Power in Balance
90 ST coupe- Sold
95 ST hatch- Dead :’(
02 Impreza RS- DD
post Oct 19, 2011 - 4:05 PM
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subspec

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QUOTE (NYp8tBaller07 @ Oct 19, 2011 - 2:16 PM) *
hey sub, nice to see you again. Ive been following this build still and Im waiting for the finish =). Didnt you have to put the build on hold because you moved to Japan?
Anyway glad you joined and nice to see a 5sgte build! also is it now a 2.4L?


turns out im not moving to japan. alot of things happened and its a no go. so im working on the celica still.


--------------------
Illusion Performance Founder

1991 Toyota Celica 5sgte Powered
Ebiach sportlines. Seibon cf hood. Aem engine management. Hux racing intake manifold. Hks evec-s, hks valve springs, hks cam gears. Prosport gauges. Prosport oil catch can. Je pistons. Eagle rods. Toga hv oil pump. Masked tail lights. Drum to disk conversion. Just to name afew


2002 Volkswagen Golf GLS
Short Ram Intake, Tinted Tail lights, 2 12 Inch subwoofers, Apline Head Unit, Alpine Amps
post Oct 19, 2011 - 4:09 PM
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NYp8tBaller07



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oh okay. yea theres another 5sgte build and i refurred them to your build; itll be interesting to see how much power they both put down when finished. :-)


--------------------

Power in Balance
90 ST coupe- Sold
95 ST hatch- Dead :’(
02 Impreza RS- DD
post Oct 19, 2011 - 4:28 PM
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subspec

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you wanted build pictures so heres what ive done.



initial removal of the old 5sfe.



some interrior shots while i was pulling everything. some minor parts were removed.



cheap sunpro mechanical gauges. i have upgraded to prosport electronic gauges sense then


pics of the 5s block coming out. block orginaly had 207,000 miles on it and showed. block was caked with dirt and road grime




5S camshaft removal



5s head removed. you can see the carbon deposits on the pistons. they were REALLY bad.


5s valves in the head. same condition as the pistons. exhaust side had some nasty carbon build up.



closer shot of the 5s piston.


5s crank in the block


bare 5s block.



block was vatted bored .20 over and honed by my local machinist shop.



and the build up.












test fitment of the turbo, manifold and down pipe. i will be replacing or moving the wastegate later to prevent boost creep





and the engine is in the car.






intercooler piping has been a BITCH to route in this thing. later down the road i am going to have the intake pipes welded together






while my interior isnt original anymore its gone through alot of development. im currently on my 2nd dash. and most of my car what i need to do is wiring. my old wire harness was beat up fuse box was melted due to a electrical fire. so i am in the process of installing a new one.


heres my dash.



general idea of the gauge cluster bezel.


my buddy over at seatbeltpads made me some custom 5sgte seatbelt pads.





thats all that i can think of at the moment. i will be redoing my head later on down the road with some hks cams bigger valves. port and polish, Nos and all that good stuff.

all that i have left right now is to run some plumbing and wiring.

This post has been edited by subspec: Oct 19, 2011 - 4:31 PM


--------------------
Illusion Performance Founder

1991 Toyota Celica 5sgte Powered
Ebiach sportlines. Seibon cf hood. Aem engine management. Hux racing intake manifold. Hks evec-s, hks valve springs, hks cam gears. Prosport gauges. Prosport oil catch can. Je pistons. Eagle rods. Toga hv oil pump. Masked tail lights. Drum to disk conversion. Just to name afew


2002 Volkswagen Golf GLS
Short Ram Intake, Tinted Tail lights, 2 12 Inch subwoofers, Apline Head Unit, Alpine Amps
post Oct 19, 2011 - 5:20 PM
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RabidTRD



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Very curious to see what this thing puts out in the end. I don't know if I've seen a 5S with a 3S head in a Celica before. I've seen it done to MR2's.


--------------------
1994 Toyota Celica GT-S 5S-FE 190k Miles. Project car
1992 Toyota Celica GT 5S-FE 170k Miles. Daily driver/beater
1999 Toyota Camry LE 5S-FE 216K Miles. RIP You will be missed.


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post Oct 19, 2011 - 6:12 PM
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subspec

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same principle. a 5s block is a 5s block with the exception of what generations from what i've read the 90-91 revision of the 5s is optimum. the 92+ has issues with the water jackets not lining up. the head that i am using is a 2nd gen 3sgte


--------------------
Illusion Performance Founder

1991 Toyota Celica 5sgte Powered
Ebiach sportlines. Seibon cf hood. Aem engine management. Hux racing intake manifold. Hks evec-s, hks valve springs, hks cam gears. Prosport gauges. Prosport oil catch can. Je pistons. Eagle rods. Toga hv oil pump. Masked tail lights. Drum to disk conversion. Just to name afew


2002 Volkswagen Golf GLS
Short Ram Intake, Tinted Tail lights, 2 12 Inch subwoofers, Apline Head Unit, Alpine Amps
post Oct 19, 2011 - 11:57 PM
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RabidTRD



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Yeah, I read that you have to mill them out or something to make them line up if you use one of the newer 5S blocks.


--------------------
1994 Toyota Celica GT-S 5S-FE 190k Miles. Project car
1992 Toyota Celica GT 5S-FE 170k Miles. Daily driver/beater
1999 Toyota Camry LE 5S-FE 216K Miles. RIP You will be missed.


*ASE Certified General Manager
post Oct 20, 2011 - 5:09 PM
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foxcraze

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so a 3s head wont fit on a 95 5sfe block? Im new to the motorside of these things.


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post Oct 20, 2011 - 5:14 PM
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Lil-Joe101



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QUOTE (subspec @ Oct 19, 2011 - 4:05 PM) *
QUOTE (NYp8tBaller07 @ Oct 19, 2011 - 2:16 PM) *
hey sub, nice to see you again. Ive been following this build still and Im waiting for the finish =). Didnt you have to put the build on hold because you moved to Japan?
Anyway glad you joined and nice to see a 5sgte build! also is it now a 2.4L?


turns out im not moving to japan. alot of things happened and its a no go. so im working on the celica still.



Konnichiwa friend what part of Japan are u going too? I wanna go back so bad. Check as many car shops n junk yards as possible when u get there. They r Celica heaven smile.gif


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From Japan to Texas my st202 follows me.

Being different from every angle of the word, leading the Revolution (TOYOTA NATION)
The RHD st202 that made it from Japan check it out. http://www.6gc.net/forums/index.php?showtopic=78103
post Oct 20, 2011 - 7:39 PM
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subspec

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I was suppose to goto kadena but my orders were canceled.


The newer 5s from what ive read dont have the same water jackets but nothing that some grinding cant take care of. A 90 to 91 block is optimum.


--------------------
Illusion Performance Founder

1991 Toyota Celica 5sgte Powered
Ebiach sportlines. Seibon cf hood. Aem engine management. Hux racing intake manifold. Hks evec-s, hks valve springs, hks cam gears. Prosport gauges. Prosport oil catch can. Je pistons. Eagle rods. Toga hv oil pump. Masked tail lights. Drum to disk conversion. Just to name afew


2002 Volkswagen Golf GLS
Short Ram Intake, Tinted Tail lights, 2 12 Inch subwoofers, Apline Head Unit, Alpine Amps
post Oct 21, 2011 - 3:43 PM
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foxcraze

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would there be any gains swapping the 3s head over with cams and port polish on a 5s untouched block for an N/A application?


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post Oct 25, 2011 - 4:14 AM
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subspec

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you should notice a gain. im not sure how much but by port and polish and adding a bigger cam you def will notice it. theres alot of parts that you will need to swap over. like

head
intake manifold
3sge harness
3sge ecu
3sge fuel rail
3sge alternator bracket
3sge crank timing gear
3sge tensioner
3sge timing belt
3sge water neck
....etc

my recent addition to my build. i purchased some wolfkatz engineering fuel injector cups so i can mount my fuel rail and injectors and i finished up my radio bezel with gauge cluster

heres a shot of the gauge cluster in the bezel.




--------------------
Illusion Performance Founder

1991 Toyota Celica 5sgte Powered
Ebiach sportlines. Seibon cf hood. Aem engine management. Hux racing intake manifold. Hks evec-s, hks valve springs, hks cam gears. Prosport gauges. Prosport oil catch can. Je pistons. Eagle rods. Toga hv oil pump. Masked tail lights. Drum to disk conversion. Just to name afew


2002 Volkswagen Golf GLS
Short Ram Intake, Tinted Tail lights, 2 12 Inch subwoofers, Apline Head Unit, Alpine Amps
post Oct 25, 2011 - 11:37 AM
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Lil-Joe101



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Kadena AFB in Okinawa? Lucky. I was at Camp Foster. Deff should hit up (3WayStunna) Thats where he is at off and on.

This post has been edited by Lil-Joe101: Oct 25, 2011 - 11:37 AM


--------------------
From Japan to Texas my st202 follows me.

Being different from every angle of the word, leading the Revolution (TOYOTA NATION)
The RHD st202 that made it from Japan check it out. http://www.6gc.net/forums/index.php?showtopic=78103

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