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> Building a "Big Bore" 5sgte, '98 5sfe Block, 3rd gen 3sgte Head, 3sgte Crank
post Mar 15, 2011 - 10:21 AM
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presure2



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Hey All,
As some of you may know, I've been doing some work for Jim, building up his Alltrac. ( Click For Alltrac Build Thread )
He came across a deal on a build, 2nd Gen 3s bottom end here on the forum,(from itchyb) and figured we could use that, with a 3rd gen head and oil system to make a nice bullet-proof bottom end to use with a nice medium sized turbo to build a great "street beast" ....~500 AWHP that comes in quick and holds out to redline.
So Jim and his bro, Joe, brought me up the bottom end, and a stock 3rd gen engine set to get started with.
I got the built block up on a stand, and immediately noticed a serious issue with it.
The surface of the block is all pitted, and especially around the bores, like it had been shot with a Shotgun or somthing!
A few pics:









What exactly caused it, I dont know, but what I do know is I definetly wouldnt trust it to seal with a metal headgasket, and I definetly wouldnt want to have the block machined that much to bring it back to flat.
So, I figured to myself "Well, at least it has really nice pistons (it was supossed to have Arias pistons) and good rods (Eagle rods), so we have good stuff to work with" and continued to tear it down.
When I got the oil pan off, it was more "bad" news.
The pistons were not Arias, but CP pistons, which really isnt "bad", but wasnt what Jim was told was in there.
A couple pics of that: (sorry for the crappy quality, the ipod cam isnt the greatest)

Before taking it apart:



Eagle rods, ARP2000 Bolts:



CP Pistons:



Once I had that info, I called Jim.
We talked over the options, and Jim and Joe decided that if we were gonna have to have machine work done, it might as well be on the setup they'd like to do most, which would be a stroker setup.
Jim has Shannons old 5sfe bottom end, which is a 98+ block (the 98+ Celica blocks all are thicker in the waterpump corner of the block) so he said he would ship it up.
Since I still have my 5s bottom end here, I told Jim that we would just use that, and he could just bring up Shannons bottom end to replace it the next time he comes up.
Because MCS motorsports (the guys who built itchys bottom end) had some serious issues before they went under, I wanted to check the main bearing clearances before we did anything else, in case the crank needed any machine work.
The bearings that were in it were all .25mm undersized.
pic:





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post Mar 15, 2011 - 10:55 AM
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A pic of the box i made to hold the pistons/rod combo:



I used Plastigauge, and all the mains came in ~ .051mm, spec is .023-.069 so we were good.

I put the crank aside, and made another box to keep all the bearings in the correct order:



Then, I put the 5s block up on the stand, and took the crank and bearings out of that.
A couple of pics of the block surface, for comparison to the other block:





Now here is where it starts to get interesting.

Most guys that build "stroker" setups, use a combination of the 5s block and crank, with 3s rods and pistons, or 3s block, 5s crank ect. to create a setup with a 91mm stroke, and 87 or 87.5mm bore, depending which block they use.

Jim wants to use the 3s crank, rods and 87.5mm pistons, to get a 86mm stroke, and 87.5mm bore, to create an "oversquare" setup.
There are advantages to each setup, with the oversquare setup creating a very strong, rev happy motor, because there is less sidewall loading ect with the shorter stroke.
A simple way to think about it is like this.
Picture how the rods move side to side as the crank cycles around 360*.
(think about it as a dimond shape, for arguments purpose.)
With a 91mm stroke, the rods move side to side a longer distance than the 86mm stroke, which in turn puts more stress on the sides of the cylinder walls, creates more heat, ect....
Its obviously much more technical than that, but thats the basic gist of it.

So, with that in mind, and the 5s and 3s main bores being the same size, I figured that we should be able to "in theory" drop all the bearings from the 3s into the 5s block, drop the 3s crank in, and all the bearing clearances should be within spec.

I installed the bearings, and the crank, and put a piece of plasigauge on each main journal.
For those of you who havent used it before, its pretty cool, it looks like thin fishing line.
Pics of the crank installed, and the plastigauge before I installed the main caps.









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post Mar 15, 2011 - 11:15 AM
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I torqued the main caps down, then pulled them back off, and checked the plastigauge with the paper gauge that comes with it:







as you can see, its right about exactly the same as it was in the 3s block, so we are good to go!

Now that all of that is done, we can start ordering parts, and getting the build going.
this is what we have planned so far:

98 5s Block
87.5mm Weisco Pistons
Eagle Rods
3s Crank
ACL Race Main and Rod Bearings
ARP Main and Head Studs
ATS 5sgte MLS Headgasket
3rd Gen Oil System
3rd Gen Head
Engle springs
GSC 268* Cams W/ ATS adjustable gears
RacerX Fabrication Custom Exhaust (ceramic coated )and Intake Manifolds
Precision 5857, V-band 3" outlet, 4"intake w/Ceramic coated exhaust housing

Tial MVS 38mm V-band Wastegate
3" Turbo back Exhaust
4" Intake
of course this is all subject to change as needed as we move along..lol
We're not sure if Im going to be able to get the complete Gen3 oil system, including oil cooler to work on the 5s block, but I will document the process here either way, for future refrence.

A teaser pic of the Exahust manifold/Turbo combo:



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post Mar 15, 2011 - 7:19 PM
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that last pic is mindblowing
post Mar 15, 2011 - 8:17 PM
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Interesting move to go with the shorter stroke, but cool stuff. Looking forward to seeing the progression.
post Mar 15, 2011 - 11:08 PM
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Sounds like an awesome build! Can't wait to see how this turns out.


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post Mar 15, 2011 - 11:18 PM
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dang those are some long runners.

please post tons of pictures on how to put the 3rd gen oil system on this block. i still havent received a good answer on my thread. good pics with the plastigauge, looks just like my build thread for Erynns 7A-FE. speaking of which, id like to have that thread stickied.


--------------------
2001 Celica GT-S Turbo
1997 Supra TT 6speed
1997 Celica 3MZ/1MZ swap
1990 Celica All-Trac
post Mar 16, 2011 - 9:47 AM
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QUOTE (Smaay @ Mar 16, 2011 - 12:18 AM) *
dang those are some long runners.

please post tons of pictures on how to put the 3rd gen oil system on this block. i still havent received a good answer on my thread. good pics with the plastigauge, looks just like my build thread for Erynns 7A-FE. speaking of which, id like to have that thread stickied.

the runner length was determined by jeff, the builder, and tuned for the largest powerband with the setup jim will be running.
i thought i answered your question pretty well, actually.
the only "issue" that i forsee with the 3rd gen oil system is gonna be the oil cooler and the way it bolts to the housing on the block, the 5s dont use that extra mounting system, so im not sure if its gonna work on the 5s block.
either way, i'll for sure be posting all the info and pics as i get to it.
PM rusty with a link for your thread, he takes care of the stickys.


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post Mar 16, 2011 - 7:51 PM
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I had a little time to go out to the garage today, and play with the setup some.

Like I had mentioned earlier, Jim wants to use the complete Gen3 oil system, including the oil cooler, on the 5sgte I'm building.
I know guys have used the Gen3 oil setup on Gen2's before, but I've yet to see a setup where someone used a 5s block, with the Gen3 oil cooler.
One of the problems is that the 3sgte oil cooler mounts to a base with a thru bolt, and the base is mounted to the block with 4 bolts.
The 5s does not use a base, the oil cooler bolts right to the block using the center thru bolt.
After messing with as many 5sfte variations as I did, I am used to messing with the oil coolers and how they mount, so I figured that if the 3s cooler had a rubber seal on the bottom, that was smaller than the outer diameter of the 5s oil cooler boss, than I would just have to figure out the mounting bolt situation.

Here are some pics of what I did.

First, a pic smaay posted of the 3rd gen oil cooler in its stock location, you can see the base it is mounted to that bolts to the block. (just like the 2nd gen 3s)



The 3rd gen oil cooler, after i removed it from the 3s block:

Attached Image

the bottom:

Attached Image

The thru bolt that bolts it in place on the 3s block:

Attached Image

After bending one of the lines for a little more clearance for now, I could sit the oil cooler flush against the 5s block, but the 3s thru bolt is not long enough to reach the threads....So,
the 5s oil cooler thru bolt is longer, but has the mount for the oil filter.
I tried that, and it works perfectly and has the appropriate holes in it to allow the oil cooler to work properly.
once my tig welder arrives, I will cut off the oil filter mount, and fill that with weld.

problem solved!! WOOOOOT! I just KNEW all that time spent messing with the 5sfte's would pay off someday! lol

::EDIT:: The 5s oil cooler bolt will not work. The easy solution is to use a 4th gen oil cooler, and thru bolt. (Its a bolt on deal with the 4th gen parts)


The 3rd gen oil cooler, bolted to the 5sfe block using the 5sfe oil cooler bolt, that will need to be modified.

Attached Image

The line on the right will be cut and modified to line up with the 3rd gen water bypass lines, and the one on the left will be cut and a 6an fitting welded to it to run the coolant back around to the back of the block like the 2nd gen 3s (the 5s has a plug in the spot where the water return fitting goes on the 2nd gen.)
Now its just a matter of getting the upper oil pan and windage tray off the 3rd gen block, drilling and tapping the appropriate holes for it in the 5s block, and the 3rd gen oil system on a 5s block will be complete!


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post Mar 17, 2011 - 4:47 PM
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AAAGHHH i cant see the pics from work, stupid filters!!!!! Pressure, Jim, Dr. Tweak, have any of you guys considered not using an oil cooler at all? the 2ZZ does not use an oil cooler. i dont have any issues with my beast driving down the strip. the 7A doesnt have one either. So my big question is, is it really necessary? does the S series generate that much heat that a cooler is needed, or is it just a bling thing?

come to think of it, i took the cooler off on my All-Trac and never had a problem for the short duration i drove the car.



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2001 Celica GT-S Turbo
1997 Supra TT 6speed
1997 Celica 3MZ/1MZ swap
1990 Celica All-Trac
post Mar 17, 2011 - 4:59 PM
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I wonder if the lack of oil cooler on the 2zz has anything to do with the fact that it has an aluminum block.


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post Mar 17, 2011 - 5:42 PM
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dude your knowledge of these engines blows me away, excellent work so far manny thumbsup.gif


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post Mar 17, 2011 - 6:48 PM
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I ran the first version of my 5sfte without an oil cooler for a short time.
It was definitely heating the oil up more... It turned black in no time.
It was because of that I added the cooler back in.
I can't say for sure, 100%, cause I've never monitored oil temps, but I definetly wouldn't run any of my 3s or 5s' without some form of oil cooler.
besides, this is gonna be a street beast, not a track car.
Sorry bout the pics, I rehosted the important oil stuff here on 6gc so it wont get lost down the road.


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post Mar 21, 2011 - 6:22 PM
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got the 3rd gen pans off the 3rd gen block, and found out what needs to be done to bolt them onto the 5s block.
here are pics.

3rd gen lower and upper oil pan, on the 3rd gen:

Attached Image

with the lower pan removed.
the allen head bolts all have a home on the 5s block.
the studs for the 2 nuts are shorter on the 5s block, so i will use the 3s ones.

Attached Image

here is the upper pan, layed on the 5s block. the 4 bolts you see are where i need to drill and tap for the 12mm bolts.

Attached Image

the bolt in the right side of the pic has a 10mm bolt hole now, i will just need to enlarge it and re-tap it. the left one will need to be started, drilled and tapped.

Attached Image


same here.
Attached Image

smile.gif


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post Mar 21, 2011 - 8:31 PM
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This thread is AWESOME.


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My F/S Thread!

QUOTE
(14:19:21) Daniel: That was a JDM hole in the side of the box too. There was so much JDM trapped inside that box that they couldn't contain it, so they had to put a JDM hole in the box to let the JDM out.

QUOTE
Ferdi says (11:29)
No, it looks like a hooker put her acid vag on your hood. Acid vag = bigger problem than a few dings.
post Mar 21, 2011 - 10:47 PM
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so as far as bolting up the oil pan goes thats the difference? 12mm threads instead of 10?
huh. i'll be dipped.


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proud =3sgte SWAPPED= '95 Celica ST owner [calling it the GT2 or half-trac]
309,000 miles n' .... dead-> ALIVE AGAIN!! ~14,000 miles driven
post Mar 22, 2011 - 7:55 AM
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I think he means those 2 holes dont exist on the 5s block right? Otherwise he could just use different bolts.

With your 87.5 and 86 bore and stroke setup, does this mean the pistons will never reach the top of the deck? or would that mean you'd only get less than 2.1 liters?

Also can you get the oil squirters in the 5s block or is it not necessary?

That would be the main advantage of a 3s-gte block as opposed to any, right?

This post has been edited by delusionz: Mar 22, 2011 - 7:56 AM


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Mike W
1996 Toyota Celica ST205 GT-FOUR
GT2860RS turbine, TiAL mvr44, JE 86.5φ piston, Clutchmasters FX400, APEX P-FC
269awhp / 273ft-lbs
post Mar 22, 2011 - 8:30 AM
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installing squirters in a block that did not have them before is not easy. it can be done if the galleys are there but it also depends on whats feeding them. for example the squirters in the 2ZZ-GE get their oil from the crankshaft. as it rotates around the main bearings it finds the hole in teh bearing and then pushes oil up into the block through the galleys to the squirters. another thing to consider that squirters cause a drop in oil pressure.

when you build a stroked 2ZZ-GE the squirters have to go. i have not had mine for something like 5 years. lots of dyno pulls and lots of miles down the track. no issues here.

they are nice to have but not really necessary.

thanks for the pics Pressure, now the big question is, where can i get the upper and lower oil pan.


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1997 Supra TT 6speed
1997 Celica 3MZ/1MZ swap
1990 Celica All-Trac
post Mar 22, 2011 - 8:43 AM
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QUOTE (delusionz @ Mar 22, 2011 - 8:55 AM) *
I think he means those 2 holes dont exist on the 5s block right? Otherwise he could just use different bolts.

With your 87.5 and 86 bore and stroke setup, does this mean the pistons will never reach the top of the deck? or would that mean you'd only get less than 2.1 liters?

Also can you get the oil squirters in the 5s block or is it not necessary?

That would be the main advantage of a 3s-gte block as opposed to any, right?

2 of the 4 bolts have corresponding holes in the 5s block, but they are for 10mm bolts. I wil drill them out and tap them for the 12mm bolts.
The other 2 do not have holes, but I will just drill and tap those as well.

The pistons will reach just below the top of the deck thats part of the custom pistons.
Total volume will be ~2.07 liters.
The flat bosses are not there in the 5s block to drill and tap for the oil squirters.
There are a few reasons for the 5s block, the main one being the reinforcement around the water pump corner that the pre 98 3s blocks do not have, which makes the 5s block alot less crack prone in that area.
It is also said that the late blocks have a higher nickel content, which also makes them stronger.


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post Mar 23, 2011 - 12:49 AM
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you and your great wealth of knowledge sir. i continue to be impressed. thumbsup.gif


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309,000 miles n' .... dead-> ALIVE AGAIN!! ~14,000 miles driven
post Mar 23, 2011 - 4:59 PM
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I made a thread about itchys old block on mr2oc.
Everyone seems to agree that most of that damage was more than likely caused by the motor sitting out in the weather....
sounds about right, there was water in the oil pump and what not when I pulled it apart. kindasad.gif
Eric Hux suggested that it may be fixable by machining the surface enough to get the damage out, but possibly not 100%... not a chance I would wanna take with the goal for this motor.

Anywho,

I mocked up the 3rd gen oil pump, windage tray, water pump and water bypass lines on the 5s block, as expected, it all just bolts up.
I will need to modify the oil cooler water hardlines in and out of the oil cooler a bit, as expected.

a quick i-touch pic I took, I was actually just wasting time waiting for my cousin to arrive so I didnt have the camara with me.

Attached Image

smile.gif

Also got word that my welder is slightly delayed in shipment, it wont be arriving at the US port till april 10th.
thats actually sooner than I was hoping for considering everything thats gone on in that part of the world recently.

smile.gif

Once I drill and tap the holes for the upper oil pan, I'll take the 5s block off the stand, and mock it up on an AWD tranny to clearance the back of the block for the transfer case.


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post Mar 23, 2011 - 5:48 PM
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so 3rd gen oil pump is needed, does it need modifying? what front main seal?

This post has been edited by Smaay: Mar 23, 2011 - 5:49 PM


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2001 Celica GT-S Turbo
1997 Supra TT 6speed
1997 Celica 3MZ/1MZ swap
1990 Celica All-Trac
post Mar 23, 2011 - 7:38 PM
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yea, the 3rd gen oil pump has the parts that go with the 3rd gen upper oil pan, so you would need to use it as well i would assume. (i dont think the 2nd gen oil pump would have the coresponding holes to feed the oil feed and return for the oil filter.)
it bolts right onto the 5s block, no mods.
since all the main bores are the same, i would imagine you'd use the 3rd gen front main seal as well. i havent installed the crank other than to check bearing clearances, and then took it right back out while i've been working on the rest of the motor, i didnt want it to get damaged.
all this stuff is much easier and less complicated than i thought it would be.
you absolutly GOTTA love that!


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post Mar 23, 2011 - 9:37 PM
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its almost...dont say it.....HONDUA easy.....aahhhh i said it. so 3rd gen oil pump, #1 and #2 oil pan, and pickup? now the million dollar question, where can i get these parts?


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2001 Celica GT-S Turbo
1997 Supra TT 6speed
1997 Celica 3MZ/1MZ swap
1990 Celica All-Trac
post Mar 23, 2011 - 10:12 PM
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QUOTE (Smaay @ Mar 23, 2011 - 10:37 PM) *
its almost...dont say it.....HONDUA easy.....aahhhh i said it. so 3rd gen oil pump, #1 and #2 oil pan, and pickup? now the million dollar question, where can i get these parts?

lol
Yea, it almost is!
3rd gen :
Oil cooler, oil pump, upper and lower pans, pickup, and Windage tray. To use the oil cooler in an oem config, you'll need the 3rd gen water pump housing and bypass lines as well.
You'll also need a 4th gen oil cooler and thru bolt, and modify the oil cooler water lines, shortening the feed side, and adding a ~8an fitting to the other side to return coolant to the back of the block on a 2nd gen, or 5s block.
As far as acquiring the parts, any of the guys who part out '4's from the uk should be able to get ya the parts, (gottagoturbo here has shipped things over for Dustin a few times) or someone here parting a blown 3rd gen, although I wouldn't wanna use an oil cooler from a blown motor.

Pt# 15100-88460 oil pump assy.
:edit:
Just checked, and you can get the whole oil pump new here for ~150$

http://www.lithiatoyotaparts.com/partlocat...p;siteid=215542

guess that's part of the reason you don't see this setup more often...unless your starting with a 3rd gen, the parts arnt just available everywhere, and they arnt gonna be the cheapest of parts when/if you do get em.


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post Mar 24, 2011 - 12:16 AM
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Be ready for lots of grinding Manny. I did soo much grinding it made me a little uneasy about making power with thinned down ribs.


--------------------
98 Celica gt red- totaled deer
94 Celica st black DD (bad weather beater)- totaled deer
95 Celica gt silver- chassis sold
88 Celica All-Trac (Burned to a crisp)
94 Celica gt white (sold)

In need of a rust free chassis!!!!
post Mar 24, 2011 - 8:58 AM
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Smaay

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thanks for the part # for the oil pump, now what about for the other parts. im not sure what ill do about the water pump and oil cooler


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2001 Celica GT-S Turbo
1997 Supra TT 6speed
1997 Celica 3MZ/1MZ swap
1990 Celica All-Trac
post Mar 24, 2011 - 9:30 AM
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QUOTE (Smaay @ Mar 24, 2011 - 9:58 AM) *
thanks for the part # for the oil pump, now what about for the other parts. im not sure what ill do about the water pump and oil cooler

Not to be an as$, but seriously?
Right in the same post I explain what options there are for the other parts.
I don't think you'd be able to get the complete 3rd gen water pump housing and bypass lines new, and same for the oil cooler.. Iirc the oil coolers are stupid expensive new anyway.
Your prolly gonna have to source the parts used from one of the messageboards or eBay.

Yea will, I remember threads about it... That part of the block isn't thought of as a weak spot at least.


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post Mar 24, 2011 - 9:37 AM
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found these on toyodiy

http://www.toyodiy.com/parts/p_J_1998_TOYO...BLMVZ_1501.html
http://www.toyodiy.com/parts/p_J_1998_TOYO...BLMVZ_1105.html


12102A PAN SUB-ASSY, OIL, NO.2
12102-88460 3SG*..ST202, 205 1 $196.34

12121 PLATE, OIL PAN BAFFLE
12121-88461 3SG*..ST202, 205 1
12121-88463 3SGTE..ST205 1 $54.26

12101 PAN SUB-ASSY, OIL
12101-88480 3SGTE..ST205 1 $140.49

15708 NOZZLE, SUB-ASSY OIL, NO.1
15790-88460 3SG*..ST202, 205..CV, GT4, SS2, SS3 4 $18.10
(i dont know what this is)

15104 STRAINER SUB-ASSY, OIL
15104-88461 3SG*..ST202, 205..CV, GT4, SS2, SS3 1 $51.74

15101A SEAL (FOR CRANKSHAFT)
90311-42026 3SG*..ST202, 205..CV, GT4, SS2, SS3 1 $15.08

15100 PUMP ASSY, OIL
15100-88460 3SG*..ST202, 205 1 $149.12


--------------------
2001 Celica GT-S Turbo
1997 Supra TT 6speed
1997 Celica 3MZ/1MZ swap
1990 Celica All-Trac
post Mar 24, 2011 - 9:47 AM
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QUOTE (presure2 @ Mar 23, 2011 - 5:59 PM) *
Also got word that my welder is slightly delayed in shipment, it wont be arriving at the US port till april 10th.
thats actually sooner than I was hoping for considering everything thats gone on in that part of the world recently.


thumbsup.gif


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post Mar 24, 2011 - 10:05 AM
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presure2



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QUOTE (Smaay @ Mar 24, 2011 - 10:37 AM) *
found these on toyodiy

http://www.toyodiy.com/parts/p_J_1998_TOYO...BLMVZ_1501.html
http://www.toyodiy.com/parts/p_J_1998_TOYO...BLMVZ_1105.html


12102A PAN SUB-ASSY, OIL, NO.2
12102-88460 3SG*..ST202, 205 1 $196.34

12121 PLATE, OIL PAN BAFFLE
12121-88461 3SG*..ST202, 205 1
12121-88463 3SGTE..ST205 1 $54.26

12101 PAN SUB-ASSY, OIL
12101-88480 3SGTE..ST205 1 $140.49

15708 NOZZLE, SUB-ASSY OIL, NO.1
15790-88460 3SG*..ST202, 205..CV, GT4, SS2, SS3 4 $18.10
(i dont know what this is)

15104 STRAINER SUB-ASSY, OIL
15104-88461 3SG*..ST202, 205..CV, GT4, SS2, SS3 1 $51.74

15101A SEAL (FOR CRANKSHAFT)
90311-42026 3SG*..ST202, 205..CV, GT4, SS2, SS3 1 $15.08

15100 PUMP ASSY, OIL
15100-88460 3SG*..ST202, 205 1 $149.12

part #'s arnt the problem, its finding someone who will actually sell you these parts new. besides, who wants to pay 300+ $ for an upper and lower oil pan..lol


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post Mar 24, 2011 - 6:41 PM
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Smaay

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True but at least we have them documented now.


--------------------
2001 Celica GT-S Turbo
1997 Supra TT 6speed
1997 Celica 3MZ/1MZ swap
1990 Celica All-Trac
post Mar 25, 2011 - 9:01 AM
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Smaay

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I got another question, what are you going to use to run the engine?


--------------------
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1997 Supra TT 6speed
1997 Celica 3MZ/1MZ swap
1990 Celica All-Trac
post Mar 25, 2011 - 9:42 AM
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presure2



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QUOTE (Smaay @ Mar 25, 2011 - 10:01 AM) *
I got another question, what are you going to use to run the engine?

Jim is planning on using the power FC.


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post Mar 25, 2011 - 9:40 PM
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Smaay

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are you using the ST205 head? or just wire it so the PFC will run the car? i have alot of experience with the PFC and there are some very good tutorials in the FI section of newcelica.org.


--------------------
2001 Celica GT-S Turbo
1997 Supra TT 6speed
1997 Celica 3MZ/1MZ swap
1990 Celica All-Trac
post Mar 25, 2011 - 10:14 PM
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presure2



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Of course.
Dude, please read the thread, it clearly says in the build list 3rd gen head.
I am not tuning the car.
Jim is having it tuned by someone reputable near him.


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post Mar 28, 2011 - 10:31 PM
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Smaay

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Dude! there is so much on this forum, i cant keep up, but yes i should have caught that


--------------------
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1997 Supra TT 6speed
1997 Celica 3MZ/1MZ swap
1990 Celica All-Trac
post Mar 29, 2011 - 6:00 AM
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QUOTE (Smaay @ Mar 28, 2011 - 11:31 PM) *
Dude! there is so much on this forum, i cant keep up, but yes i should have caught that


its been 2 pages.. lol rolleyes.gif


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st205 powered ss3 coupe
post Mar 30, 2011 - 11:29 AM
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Smaay

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i wasnt counting only this thread. there are alot of projects going on.


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2001 Celica GT-S Turbo
1997 Supra TT 6speed
1997 Celica 3MZ/1MZ swap
1990 Celica All-Trac
post Aug 27, 2011 - 7:39 AM
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presure2



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back from the dead!!

this week i got a load of parts to finally start getting the ball rolling on jims motor.

weisco pistons, ACL race bearings, ARP studs, ATS headgasket ect all came in wednesday.

Attached Image

then yesterday the porn came in.
custom exhaust and intake manifolds, both made by jeff @ racerx fabrication (www.racerxfabrication) and the precision 5857.
absolutley works of art.

Attached Image

Attached Image

Attached Image

Attached Image

Attached Image

Attached Image

today i will go out and drill the holes for the oil feed, and the oil pan, and get ready to grind the back of the block for clearance for the AWD tranny.
then next week ill take the block down to the machine shop for machine work.
smile.gif
Attached image(s)
Attached Image
 


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post Aug 27, 2011 - 8:42 AM
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freddy121389



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Omg..... that's the best looking manifold I've ever seen for a celica


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post Aug 27, 2011 - 9:13 AM
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QUOTE (freddy121389 @ Aug 27, 2011 - 9:42 AM) *
Omg..... that's the best looking manifold I've ever seen for a celica

lol..im really super happy with it. the runners are tuned for jims desired powerband and all.
crazy part is this is a "lower end" exhaust manifold, price wise, compared to what jeff @ racerx fab. can do. his high end manifolds run 1400-1900$, use "burns stainless" double slip turbo collectors, 316 stainless ect..just the collector on one of those manifolds run ~ 500$ IIRC.
jim paid ~800 for the manifold, + coating.

we're planning to install a civic half rad to give us the clearance to run this setup in the alltrac. definetly will be a fun project with lots of fab work to come!


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post Aug 28, 2011 - 5:58 PM
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Loving this build so far.
post Aug 28, 2011 - 6:43 PM
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QUOTE (lagos @ Mar 17, 2011 - 4:59 PM) *
I wonder if the lack of oil cooler on the 2zz has anything to do with the fact that it has an aluminum block.

Old post, but the 2ZZ got a cooler down under and across both ponds for whatever reason. Not having one seems to make little difference unless you're tracking it hard.


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post Aug 28, 2011 - 7:55 PM
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That manifold gives me quite fuzzy feeling. Looking forward to more progress.

Also, *Wiseco.

This post has been edited by SwissFerdi: Aug 28, 2011 - 7:55 PM


--------------------
'97 ST \ Eibach \ KYB \ Kenwood \ Alpine \ Cusco \ OEM+ [sold 10/18]
'93 MX-5 LE
post Aug 28, 2011 - 8:06 PM
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NYp8tBaller07



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Very nice build =), I remember there was a guy on celispeed who was doing a build very similar

Maybe you can get some ideas=p
Here

This post has been edited by NYp8tBaller07: Aug 28, 2011 - 8:13 PM


--------------------

Power in Balance
90 ST coupe- Sold
95 ST hatch- Dead :’(
02 Impreza RS- DD
post Aug 31, 2011 - 5:59 PM
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presure2



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^^ nice link, looks like hes got some good wiring skills, that interior is gonna be pretty wild.
the motor build is a little less involved than this one will be, tho.

so this weekend, i went out to the garage, and drilled and tapped the holes for the upper oil pan, and the oil feed for the turbo.

a few pics of that.







placed the head on the block, to get an idea of what the turbo-manifold combo will look like.











smile.gif


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post Aug 31, 2011 - 7:04 PM
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Yeah good work, thorough walkthrough for people to follow themselves. One of the experienced 3s workshops in Aus has built a few of these "big bore" 3/5s. I love the idea, he uses longer rods to get a better stroke to rod ratio, decent comp ratio (up to 9:1)Rev to 9+k rpm, with a suitably matched turbo, perfect street setup.


--------------------
ST205 Group A Rallye GT-Four, #61 of 77............600hp GT3582r
GRX133 Toyota Mark X 350s
post Aug 31, 2011 - 8:18 PM
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Good work so far Manny smile.gif
Love it biggrin.gif
I'll be sending my car over to you so "Manny Can Pimp My Ride"


--------------------


98 ST204 ZR - Black Beauty - Roaming the streets of Sydney
73 TA22 LT - Tiffany Blue - Mint Classic Weekend Cruiser
75 TA22 LT - Snow White - Mint Classic Weekend Cruiser
77 RA28 LT - Flubber Green - Mint Classic Weekend Cruiser
94 MX-5 NA8 Clubman - Red Racer - Looking for corners
WIP Project: 69 RT40 Corona, 2nd WIP Project: 66 RT40 1600s Corona
86 Corona RT142 - Daily Driver

6GC 4 Life Baby!!!
post Sep 2, 2011 - 6:24 PM
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presure2



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QUOTE (Cuts_the_Pilot @ Aug 31, 2011 - 8:04 PM) *
Yeah good work, thorough walkthrough for people to follow themselves. One of the experienced 3s workshops in Aus has built a few of these "big bore" 3/5s. I love the idea, he uses longer rods to get a better stroke to rod ratio, decent comp ratio (up to 9:1)Rev to 9+k rpm, with a suitably matched turbo, perfect street setup.

thanks man, from the research we've done, this setup should be a real blast to drive under almost any circumstances.
it should have a good combination of grunt and top end.

ZR: i'd rather take the trip to AU and do it there!! laugh.gif
im hoping to have the block ready to go to the machine shop tuesday, and hopfully can start actually building things by next weekend!


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post Sep 2, 2011 - 10:06 PM
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Manny, when you finish this build, please please PLEASE take a lot of video! this is just so amazing.

Kevin
post Sep 3, 2011 - 12:28 AM
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This is going to be wild, cant wait to see it!


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post Oct 5, 2011 - 11:45 AM
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Awesome work.


--------------------
'97 ST \ Eibach \ KYB \ Kenwood \ Alpine \ Cusco \ OEM+ [sold 10/18]
'93 MX-5 LE
post Oct 6, 2011 - 7:21 PM
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Awesome work Manny! How goes the progress? Love the pics!


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post Oct 10, 2011 - 4:17 PM
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this excites me.


--------------------
QUOTE
"And, as always, your friendship, help, and dedication to the advancement of Texas Celica dominance is GREATLY appreciated. Thanks bro." -DEATH

1994 GT: V6 swap, 5speed E53 W/ LSD, All Power, now RED
1995 ST: SOLD @273k miles, Auto, all power, CarPC, White
1994 ST: Totaled, 5spd, all power, Red RIP 07/09/09 @ 241,810
1994 Lexus LS400: This is my new DD
post Oct 10, 2011 - 4:51 PM
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presure2



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not much to report yet, i ground down the back of the block to clearance for the AWD tranny, hoping to take the block over to the machine shop this week, then the real fun will start. smile.gif


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post Oct 11, 2011 - 5:18 PM
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post lots of pics!!! tons of pics!!!!


--------------------
2001 Celica GT-S Turbo
1997 Supra TT 6speed
1997 Celica 3MZ/1MZ swap
1990 Celica All-Trac
post Oct 12, 2011 - 2:42 AM
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manny, you are the man. I want to shake your hand one day in person. great build, great write up! I regret i couldnt get my hands on the oil cooler you needed from the 4th gen personally. were you able to give cam a shout to get it?


--------------------

QUOTE (Galcobar @ Oct 15, 2008 - 2:44 AM) *
You want power but have no money. That's a problem.

Cheap. Reliable. Fast. Pick two.
post Oct 12, 2011 - 12:21 PM
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presure2



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I talked to cam, but he said ya didn't have one. No biggie, imma just weld up what I need


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post Oct 12, 2011 - 11:53 PM
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easternpiro1



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QUOTE (presure2 @ Oct 12, 2011 - 1:21 PM) *
I talked to cam, but he said ya didn't have one. No biggie, imma just weld up what I need


cool! now for my next question, with all the power going to the wheels, whats the percentage of rear to front? ive always wondered that about the AWD celica line. can you manipulate how much power goes to which wheels? (i imagine so with the engine management youre using?)


--------------------

QUOTE (Galcobar @ Oct 15, 2008 - 2:44 AM) *
You want power but have no money. That's a problem.

Cheap. Reliable. Fast. Pick two.
post Oct 13, 2011 - 5:57 AM
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presure2



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QUOTE (easternpiro1 @ Oct 13, 2011 - 12:53 AM) *
QUOTE (presure2 @ Oct 12, 2011 - 1:21 PM) *
I talked to cam, but he said ya didn't have one. No biggie, imma just weld up what I need


cool! now for my next question, with all the power going to the wheels, whats the percentage of rear to front? ive always wondered that about the AWD celica line. can you manipulate how much power goes to which wheels? (i imagine so with the engine management youre using?)

im not sure to be honest.
no control over power bias with the power FC.


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post Oct 13, 2011 - 10:11 AM
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Can't control power bias with an EMS. Thats differential/transmission controlled, no?
post Oct 13, 2011 - 10:52 AM
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on cars equip'ed with electronically controledd center diff, some EMS have that as an external add-on like a boost controller, but the ST205 doesn't have that, is a mechanical AWD, is a basic, brute and rustic system that uses no gadgets to deliver power to the wheels, this is the beauty and the downfall of the ST205.


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post Nov 11, 2011 - 1:48 PM
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The say a pic is worth a thousand words...here are a few thousand..lol
Big updates in the next week or so.







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post Nov 11, 2011 - 5:53 PM
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--------------------
QUOTE
"And, as always, your friendship, help, and dedication to the advancement of Texas Celica dominance is GREATLY appreciated. Thanks bro." -DEATH

1994 GT: V6 swap, 5speed E53 W/ LSD, All Power, now RED
1995 ST: SOLD @273k miles, Auto, all power, CarPC, White
1994 ST: Totaled, 5spd, all power, Red RIP 07/09/09 @ 241,810
1994 Lexus LS400: This is my new DD
post Nov 11, 2011 - 5:58 PM
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KAOS



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QUOTE (stephen_lee @ Nov 11, 2011 - 3:53 PM) *


x2


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post Nov 11, 2011 - 7:03 PM
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LMMFAO!!
If ya think those were good, wait till I start posting the pics of actually assembling it!
I am so psyched to build this motor, its gonna be a hell of an experience! Lots of custom, one off parts built with a specific goal in mind, all made to work in concert, and make its power quite efficiently.
If my motor building skills are up to the task, this setup should make right about 500awhp, at about 19-20psi, on pump fuel, probably with a basic water injection kit.
I am currently also working on welding up a custom oil cooler bolt for the 3rd gen oil cooler, the stock 3rd gen bolt is just a tad short. I cut a section of the 5s oil cooler bolt out, cut the 3rd gen bolt just above the threads, and will be welding in the section I cut out of the 5s one, and then having it re machined.
Just for reference for guys who may use this thread later, the 4th gen oil cooler and bolt are a bolt on deal, I just want to try it this way before hunting down and buying the 4th gen cooler and bolt.
Pics of that hopefully this weekend, with some assembly pics!
smile.gif


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post Nov 11, 2011 - 7:57 PM
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Stunning. Long live the 5s
post Nov 11, 2011 - 8:24 PM
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short stroke, big bore, GE head right? should be very revv happy


--------------------
QUOTE
"And, as always, your friendship, help, and dedication to the advancement of Texas Celica dominance is GREATLY appreciated. Thanks bro." -DEATH

1994 GT: V6 swap, 5speed E53 W/ LSD, All Power, now RED
1995 ST: SOLD @273k miles, Auto, all power, CarPC, White
1994 ST: Totaled, 5spd, all power, Red RIP 07/09/09 @ 241,810
1994 Lexus LS400: This is my new DD
post Nov 12, 2011 - 1:56 AM
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this is gunna be sweet


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post Nov 13, 2011 - 10:21 AM
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This morning, I got up early, so I decided to assemble the pistons and rods, and get some pics.
Time for some ENGINE PORN!!! biggrin.gif laugh.gif

Wiseco Pistons, Eagle Rods, with ARP rod bolts.



Rod Bolts (ARP 2000's, made for Eagle) (Don't pay attention to the old bearings, I just left them in place for now, all new Acl bearings are being installed.)



Wiseco Pistons



Coated Piston Skirt



Wrist Pin C-Clip Installed



Ready to install



Now I just have to check the end gap on the Piston Rings, and start putting it all together!
smile.gif


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post Nov 13, 2011 - 3:14 PM
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thumbsup.gif


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st205 powered ss3 coupe
post Nov 14, 2011 - 9:09 AM
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Sex! I bet your thumbs are sore from putting in the c-clips!


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post Nov 28, 2011 - 12:57 AM
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UPDATE!!


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