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![]() Enthusiast ![]() ![]() ![]() ![]() ![]() Joined Mar 15, '07 From Tennessee Currently Offline Reputation: 52 (100%) ![]() |
First of all this is a tough job.... Read all two times before you attempt this and post for extra questions
If you are lloking for something easy, this is not easy I repeat.. x2. ![]() The first step is to remove the back seats. here is a basic layout. ![]() The lower seats, comes off easy, all you have to do is lift, and will snap off its position. To remove the Upper seat, you have to remove 4 push pins located on the top side back part of the seat, the part where the velcro is for the boot. ![]() after you haver carefully removed, lift the vynil cover to expose 4 retaining bolts. You will need to use a 13mm socket to remove. ![]() and here is the vert rear strut bar. OEM ![]() ![]() To remove the side plastics. First remove the door sills. Then remove two screws at the bottom of the speakers. then remove two screws at the top. One is under the seat belt and the other is the button of the boot. Optional is to remove the seat belt from the floor panel. This is to move away the interior plastic trim. the last thing to remove the plastic trim is two push pins located on the rear, they are hidden and a PITA to put back in. ![]() There is one last push pin on the top You can see it here... ![]() and this is what you get to see, your own car guts... ![]() ![]() ![]() Then remove the exterior weather strip by removing 4-5 screws. dont drop them! ![]() ok, so what now. If you look at the picture above.. you barely see the convertible motor. (Sorry as my collection of pics got lost). But there are approx 3 screws that hold the window track and 4 that hold the window motor to the chassis. They are underneath somewhere. To get to it, you have to remove the speaker plate, the plate that sits on top of the vert top motor and the plate on the bottom that holds the two screws to retain the plastic trim. they all use 10 mm bolts. Here is an exploded overview of the system... ![]() Once you get to view the track screws and motor screws, you have to take the whole system out, but before please do the following!!!! IMPORTANT: bag all screws by location and label bags. You dont want to be guessing afterwards. Take pictures and measurements of the 3 track screws, the distance in mm of how much they are sticking out the nut. As they have to be regulated to the same measurements. The track bots consist of a Long Screw with nut, that are not attached together, they allow to regulate the track. Pics are better to remember. Take notes of the distance between the edges ot the chassis of the car to the window inside and out. The two top screws are easy, the bottom one, I just took a pic before and compared it with another pic after instalation. A BAD REGULATED REAR WINDOW WILL NOT SEAT WITH THE FRONT WINDOW AND WHEN CLOSING THE TOP IT CAN BREAK. So its very important you pay attention, measure and take pics to avoid damage. There is no easy way to do this, if your car is tinted, well, forget about it. This is Real 100% PITA. I pulled it all out at the same time. removed all screws, and brought the whole system out. Another way of doing this: you can disconect the lever from the motor to the window assembly first. Raise the window halfway being a very tight space with a 10 mm IIRC socket disconect the bolt. Watch out for all the parts, as it has washers, springs, etc, dont loose them. (thats why i pulled all at the same time). Dont trust your memory, take pics ![]() Then you have to remove the bolts on the track that are called stoppers. These are the wants that prevent the window to keep going up, there are two. That way you be able to pull the window out with the assembly out, by sliding it. Then you unbolt (x3) and pull the track second and unbolt (x 4) and pull the motor out last. always measure your distances distance. (to get an idea how to regulate afterwards) This is your culprit.. priced between 45 and 65 dls at local dealer. The broken bushing. No its not sold separetely. on the picture you can see the arm lever of the motor still attached. ![]() this is your track system, make sure you regrease it properly afterwards.... ![]() So another party pooper I ran with was, once i had my plate assemly, how the heck to remove the glass from the old plate, it is held by some weird azz screws, i tried pliers first, no help.... With a dremel tool I created my own weird looking socket tool with pins. You can see i shaved off the sides leaving some pin on the socket. On the side is the aforementioned nasty bolt. It took me hours to figure this one out! ![]() ![]() I unbolted the window, then bolted it on the new plate. I do not have torque specs, this is not on the Chilton Manual, so tighten enough, and not to much to break the glass. ![]() Next is putting all back together. Please get alcohol, neobacin, and bandaids. ![]() This part is 900% PITA and RBH ( rear bu.. H...) Here is what i did. Bolted the motor first. (x 4 Bolts) Bolted the Track second (x 3 bolts) If you measured, it was easy to put it back in place. and regulate temporarily Slide the window plate, carefully. Then have somebody playing with the motor switch, adjusting the arm lever to bring it halfway up. Tighten the arm lever. This is very difficult, youll get cuts, and scrapes. Some parts will fall inside the chassis. So better have a long stick with magnet tip. Believe me, its doable, if its too low then adjust the motor lever higher, or lower. Have a friend play with the switch. After this, replace the stoppers. The best way to adjust the window, is with the top down, and the doors closed, make sure the gap is uniform (window to window), that it slides with no problem and it is not pointing outwards or inwards. (always compare with the opposite windows. remeasure all the gaps and bolts to make sure you have adjusted correctly. To avoid this damage in the future, ALwAYS LOWER YOUR WINDOWS WHEN YOU ARE ABOUT TO CLOSE THE TOP. Closing the top with the windows up, weakens these plastic bushings..... Enjoy, and feel free to sticky. As soon as i find my other pics I will edit to make it more understandable. This post has been edited by njccmd2002: Jul 7, 2011 - 7:19 PM -------------------- Learned a lot in 10 years... I hardly log in anymore, last login Today Sept 6 2019, and I was forced just to clarify a post. LOL
If you PM me and I dont respond, dont fret or cry. Im alive, better post your questions in the thread below, maybe I log back in 2grfe Swapped... Why I chose the 2GR, before you ask read here... A great civilization is not conquered from without until it has destroyed itself from within. @llamaraxing in Instagram is the best way to find me. I hardly log here anymore. |
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![]() Enthusiast ![]() ![]() Joined Sep 13, '05 From Kansas Currently Offline Reputation: 9 (100%) ![]() |
nicely done. Please sticky this!
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![]() Enthusiast ![]() ![]() Joined Jun 13, '06 From Omaha, Nebraska Currently Offline Reputation: 11 (100%) ![]() |
When I had to replace that plate on mine because of a broken bushing I took the new plate and the old window/plate to an auto glass shop and they switched the new plate for the old one for free.
This post has been edited by JonMarkos: Apr 26, 2008 - 2:33 PM -------------------- ![]() We shall show mercy, but we shall not ask for it. |
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Enthusiast ![]() ![]() Joined Mar 13, '08 From Seven Cities, SE Virginia Currently Offline Reputation: 21 (100%) ![]() |
Are you certain you have to remove the upper seat? When I repaired my top motors (thanks to another thread on 6gc.net) I was able to remove the panels and gain access to the motors without that step. Same when I replaced my speakers. Of course, I have not yet even looked at my window problem, so I don't know if it needs a greater amount of access than leaving the upper seat would afford. But it seems to me that that step is just one PITA procedure among many that might be able to be eliminated.
![]() This post has been edited by shaunrichard: Apr 26, 2008 - 6:49 PM -------------------- |
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![]() Enthusiast ![]() ![]() ![]() ![]() ![]() Joined Mar 15, '07 From Tennessee Currently Offline Reputation: 52 (100%) ![]() |
In my vert, the lower screws are hidden by the lower seat. The push pins are hidden by the upper seat.
I did not want to run the risk of damaging 10 year old seats, IDK, maybe, but then again, the less stuff to bother, the better it was for me, i have seen grease stains that dont come out. But thanks again for the input. And if anybody found an easier way to change the windows. Please post the experience. ![]() -------------------- Learned a lot in 10 years... I hardly log in anymore, last login Today Sept 6 2019, and I was forced just to clarify a post. LOL
If you PM me and I dont respond, dont fret or cry. Im alive, better post your questions in the thread below, maybe I log back in 2grfe Swapped... Why I chose the 2GR, before you ask read here... A great civilization is not conquered from without until it has destroyed itself from within. @llamaraxing in Instagram is the best way to find me. I hardly log here anymore. |
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Enthusiast ![]() ![]() Joined Mar 13, '08 From Seven Cities, SE Virginia Currently Offline Reputation: 21 (100%) ![]() |
Good point. I have also found that there are more than a few places where I am missing a screw, clip, or fastener as I've pulled stuff out, so I guess I was able to move the panels without having to get to an obscured screw or pin. And just to be on the up and up here, I'm certainly not trying to question anyone's expertise. I just wondered if it was really necessary to do that, and I guess the answer is that it depends on your individual set-up.
Either way, let me be clear that I do appreciate those of you that take the time (especially after a difficult and/or lengthy repair) to post the how-tos from your experience. Further, I hope that my question did not offend. Despite my best attempts, I sometimes fail in not being boorish. -------------------- |
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Enthusiast Joined Apr 11, '07 From Minnesota Currently Offline Reputation: 0 (0%) ![]() |
Ouch, this looks and sounds difficult!
Both my rear windows go up too far and go off track, and also don't allign right with the front windows, leaving gaps. I suppose this bushing is the issue? The passenger side also is real hard to get it to go up. It goes down the first click, but I need to keep pushing the switch and after about a hundred tries it will go up. Someone had checked this by switching the connections to the other drivers side switch and the passenger side did the same thing, so they are saying it is not the switch and must be the motor. When it does go up, it goes up fine, so it doesn't appear to be the motor to me. |
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Enthusiast ![]() ![]() Joined Mar 13, '08 From Seven Cities, SE Virginia Currently Offline Reputation: 21 (100%) ![]() |
The passenger side also is real hard to get it to go up. It goes down the first click, but I need to keep pushing the switch and after about a hundred tries it will go up. Someone had checked this by switching the connections to the other drivers side switch and the passenger side did the same thing, so they are saying it is not the switch and must be the motor. When it does go up, it goes up fine, so it doesn't appear to be the motor to me. This sounds like a relay problem. I have not had this kind of trouble with my Celica, but it is exactly the same problem I had with my 4Runner rear window. Replaced the relay and it worked like a charm from then on. This post has been edited by shaunrichard: May 16, 2008 - 4:57 PM -------------------- |
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Enthusiast ![]() ![]() Joined Mar 13, '08 From Seven Cities, SE Virginia Currently Offline Reputation: 21 (100%) ![]() |
![]() Hey Doc, In this diagram I notice that the retainer (#2) is listed on its own. Also, while looking at my window, I see that the retainer is missing from the bottom, but the post that it sets on is intact. In your experience, does it appear that there is a way to simply replace this retainer and is it a matter of snapping it into place on the post? Tell me it can't be that easy. Thanks. -------------------- |
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![]() Enthusiast ![]() ![]() ![]() ![]() ![]() Joined Mar 15, '07 From Tennessee Currently Offline Reputation: 52 (100%) ![]() |
first of all Doc?
![]() well there are three things that happen witht the rear windows. 1. Relays 2. Motor 3. Tracks (bushings) 3. Is easy to diagnose, the bushing is broken, and the windows is wobbly. No other way but to replace the assembly. It can also run out of its track, wich means the same thing, its about to give. If its misaligned, you have to see if the stopers are not bent or missing. Difficult to picture wihtout a pic, sorry. 2. If you take the window assembly and just connect the motor, its easy, the motor works, then its fine. Clean the tracks and bushings and regrease all. 1. If all else is correct, then it must be relay. Remember the tracks suffer abuse from weather, the water sips there, thats just the biggest prob with verts. Now to the other question. the number 2 thingy you see on the diagram, is not the plastic thing that runs in the track, that is a special flat nut that secures the window assembly to the window glass. is this nut, PITA piece ![]() If you call the dealer, those plastic bushings do not exist, there is no part #. I am now starting to have problems with my rear right window, running out of alignment and clanking when it goes up. after ten years, it will give up. Keep telling everybody, CLOSE THE TOP FIRST, THEN ROLL UP THE WINDOWS. but eventually they all give up/ This post has been edited by njccmd2002: Jul 7, 2011 - 7:20 PM -------------------- Learned a lot in 10 years... I hardly log in anymore, last login Today Sept 6 2019, and I was forced just to clarify a post. LOL
If you PM me and I dont respond, dont fret or cry. Im alive, better post your questions in the thread below, maybe I log back in 2grfe Swapped... Why I chose the 2GR, before you ask read here... A great civilization is not conquered from without until it has destroyed itself from within. @llamaraxing in Instagram is the best way to find me. I hardly log here anymore. |
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Enthusiast ![]() ![]() Joined Mar 13, '08 From Seven Cities, SE Virginia Currently Offline Reputation: 21 (100%) ![]() |
Thanks for the reply. Sorry. I read too much into the "md" at the end of your name. Also, didn't you have one of the medical icons as your avatar at one time? Just goes to show what happens when you assume.
At any rate, I see what you're talking about now as far as the diagram. We're looking at the exterior side of the assembly where it attaches to the glass, not the interior where the bushings are. My bad. So I guess I do need that whole assembly after all. Is there any trouble in getting one of those? Any recommended supplier? Thanks again. -------------------- |
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![]() Enthusiast ![]() ![]() ![]() ![]() ![]() Joined Mar 15, '07 From Tennessee Currently Offline Reputation: 52 (100%) ![]() |
Any recommended supplier? Thanks again. www.firsttoyotaparts.com www.lowetoyotaparts.com they have 20 % over invoice online.... 45 bucks. dealer is 65... -------------------- Learned a lot in 10 years... I hardly log in anymore, last login Today Sept 6 2019, and I was forced just to clarify a post. LOL
If you PM me and I dont respond, dont fret or cry. Im alive, better post your questions in the thread below, maybe I log back in 2grfe Swapped... Why I chose the 2GR, before you ask read here... A great civilization is not conquered from without until it has destroyed itself from within. @llamaraxing in Instagram is the best way to find me. I hardly log here anymore. |
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![]() Enthusiast ![]() ![]() ![]() Joined Jan 13, '06 From UnderTheGround403 Currently Offline Reputation: 2 (100%) ![]() |
Somewhat offtopic, but after the rear seats are out, how accessable is the trunk? IE for running amp wires.
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Enthusiast ![]() ![]() Joined Jun 16, '07 From Vancouver, Canada Currently Offline Reputation: 14 (100%) ![]() |
this is an awesome write up, im going to try this when the weather gets better. thanks alot! last time i tried this on my own i ended up having 3 long cuts on the inside of my arm (near the bi-cep) trying to get the bolts i dropped down.
tip: a long magnetic stick IS VERY HELPFUL GET BANDAGES AND LOTS OF CLEANING ALCOHOL!!! some drinking alcohol couldn't hurt either ahahha -------------------- ![]() |
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![]() Enthusiast ![]() ![]() ![]() ![]() ![]() Joined Mar 15, '07 From Tennessee Currently Offline Reputation: 52 (100%) ![]() |
Somewhat offtopic, but after the rear seats are out, how accessable is the trunk? IE for running amp wires. easy, just a 12mm plastic separating. I drilled it. you can actually click my signature link and see my other post.. this is an awesome write up, im going to try this when the weather gets better. thanks alot! last time i tried this on my own i ended up having 3 long cuts on the inside of my arm (near the bi-cep) trying to get the bolts i dropped down. tip: a long magnetic stick IS VERY HELPFUL GET BANDAGES AND LOTS OF CLEANING ALCOHOL!!! some drinking alcohol couldn't hurt either ahahha you will also need your dog to be around ![]() This post has been edited by njccmd2002: May 17, 2008 - 8:07 AM -------------------- Learned a lot in 10 years... I hardly log in anymore, last login Today Sept 6 2019, and I was forced just to clarify a post. LOL
If you PM me and I dont respond, dont fret or cry. Im alive, better post your questions in the thread below, maybe I log back in 2grfe Swapped... Why I chose the 2GR, before you ask read here... A great civilization is not conquered from without until it has destroyed itself from within. @llamaraxing in Instagram is the best way to find me. I hardly log here anymore. |
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![]() Enthusiast ![]() ![]() ![]() Joined Jan 13, '06 From UnderTheGround403 Currently Offline Reputation: 2 (100%) ![]() |
Just drill through this? I checked your other thread, but I didn't see anything that dealt with going into the trunk yet.
http://i254.photobucket.com/albums/hh102/n...ow/IMG_3028.jpg |
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![]() Enthusiast ![]() ![]() ![]() ![]() ![]() Joined Mar 15, '07 From Tennessee Currently Offline Reputation: 52 (100%) ![]() |
Just drill through this? I checked your other thread, but I didn't see anything that dealt with going into the trunk yet. ![]() no, here. If you push the wire it comes directly underneath here It will be easier to see if you have the top up... ![]() This post has been edited by njccmd2002: Jul 7, 2011 - 7:21 PM -------------------- Learned a lot in 10 years... I hardly log in anymore, last login Today Sept 6 2019, and I was forced just to clarify a post. LOL
If you PM me and I dont respond, dont fret or cry. Im alive, better post your questions in the thread below, maybe I log back in 2grfe Swapped... Why I chose the 2GR, before you ask read here... A great civilization is not conquered from without until it has destroyed itself from within. @llamaraxing in Instagram is the best way to find me. I hardly log here anymore. |
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Enthusiast Joined Apr 11, '07 From Minnesota Currently Offline Reputation: 0 (0%) ![]() |
Thanks 'shaunrichard',
Where is the relay, back by the window or up by the switch? I think I am going to order up the the parts to fix the wobbly out of wack windows and get a relay as well. |
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![]() Enthusiast ![]() ![]() ![]() ![]() ![]() Joined Mar 15, '07 From Tennessee Currently Offline Reputation: 52 (100%) ![]() |
i think the relay is under the left rear speaker, although somebody else needs to confirm.
-------------------- Learned a lot in 10 years... I hardly log in anymore, last login Today Sept 6 2019, and I was forced just to clarify a post. LOL
If you PM me and I dont respond, dont fret or cry. Im alive, better post your questions in the thread below, maybe I log back in 2grfe Swapped... Why I chose the 2GR, before you ask read here... A great civilization is not conquered from without until it has destroyed itself from within. @llamaraxing in Instagram is the best way to find me. I hardly log here anymore. |
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![]() Enthusiast ![]() ![]() ![]() ![]() ![]() Joined Jan 18, '08 From Houston Currently Offline Reputation: 7 (100%) ![]() |
Please get alcohol, neobacin, and bandaids. ![]() This part is 900% PITA and RBH ( rear bu.. H...) x5, it's like sticking your hand into a blender ![]() At any rate, I see what you're talking about now as far as the diagram. We're looking at the exterior side of the assembly where it attaches to the glass, not the interior where the bushings are. My bad. So I guess I do need that whole assembly after all. Is there any trouble in getting one of those? Any recommended supplier? Yes you do have to replace the whole glass bracket. (i'd know ![]() -------------------- QUOTE (presure2 @ Nov 6, 2010 - 6:16 AM) Via FB: fcuking awsome!!! D-man FTW! Damn D-Man - most impressive. D-Man's post should be a sticky LOL, oh boy, you can always count on D-Man for ridiculously hilarious posts. |
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Enthusiast Joined Apr 11, '07 From Minnesota Currently Offline Reputation: 0 (0%) ![]() |
What is this #3 part called anyway? I can't seem to find it on the online dealers listed? Is it the regulator? The regulators cost $108 not $48 to $68.
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![]() Enthusiast ![]() ![]() ![]() ![]() ![]() Joined Mar 15, '07 From Tennessee Currently Offline Reputation: 52 (100%) ![]() |
nope
Plate Assembly Convertible -------------------- Learned a lot in 10 years... I hardly log in anymore, last login Today Sept 6 2019, and I was forced just to clarify a post. LOL
If you PM me and I dont respond, dont fret or cry. Im alive, better post your questions in the thread below, maybe I log back in 2grfe Swapped... Why I chose the 2GR, before you ask read here... A great civilization is not conquered from without until it has destroyed itself from within. @llamaraxing in Instagram is the best way to find me. I hardly log here anymore. |
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![]() Enthusiast ![]() ![]() ![]() ![]() ![]() Joined Mar 15, '07 From Tennessee Currently Offline Reputation: 52 (100%) ![]() |
good and bad news.
Bad: my rear right window broke. Good, i will post good pictures on how to do this.... (when i get it.... ![]() -------------------- Learned a lot in 10 years... I hardly log in anymore, last login Today Sept 6 2019, and I was forced just to clarify a post. LOL
If you PM me and I dont respond, dont fret or cry. Im alive, better post your questions in the thread below, maybe I log back in 2grfe Swapped... Why I chose the 2GR, before you ask read here... A great civilization is not conquered from without until it has destroyed itself from within. @llamaraxing in Instagram is the best way to find me. I hardly log here anymore. |
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Enthusiast Joined Jun 10, '08 From Fayetteville,NC. Currently Offline Reputation: 0 (0%) ![]() |
Wow those are some mad tech tips. Well I purchased a 1997 Celica Convertible Limited Edition on 07 Jun 08. Yeah..........
I would like to add one thing about the window ordeal I got both of them to work with in the rear. More detail about that later. I am a Helicopter Mechanic by profession. I will offer this to all of you doing any type of mechaical repair that you have never done before as an aid in putting back together after you take it apart. Like the guy said before get zip lock bags and label where the parts came from. Use 1 " tape across the top if you are going to have it apart for more than a week or so. If your going to do it in a weekend then a Sharpie is great for writing on the bags. Now to really cover your A$$ write down everything you take off. This is what we do in aviation. Just get a legal pad or steno pad. Write on the top of page; Rear R/H window INOP so you will remember what your original fault was. Then write down on one half of page, 1. Rmvd rear seat bottom, next line 2. Rmvd Top Snap Screw from R/H rear panel, Next line, 3. Rmvd Fwd rear panel screw, Next line, 4. Rmvd 2 ea. lower panel screws. etc. I recommend you do this after you remove each assembly (assy) so you won't forget. After you get it apart then you can determine what needs replacement, get that and put it back together in reverse order. As you start putting it back together go to the left hand side of the page and enter reinstalled window assy, reinstalled screw so you can keep track as you go back up the page. After you got it all back together look for any left over parts. If you find some that are not the broken parts you replaced with new ones. Guess what you messed up because you forgot something. Read your fault list and check for missing corrective actions you did not sign off. Ah Ha there it is you forgot to install the snap screw on top of the panel. Put it in and sign it off. Ok your done. Hopefully it'll work. I know this seems a tedious way to go about it. But it is what keeps most aircraft flying and it can work on a car as well. See my built in forgetter works a lot better than my memory banks. Good Luck with it. Wish me luck as well. Another suggestion, Many companies make a colapsible magnetic wand ( Like a car antennawith a magnet on the end) and mechanical fingers. You will be forever grateful you invested in those tools. I have been looking at those damn rear windows since saturday when I bought the car. I finaly got the rear r/h panel off today and was able to look down inside some sun glare made it harder than it needed to be. I only saw about a gallon of water down in the bottom of the rear window well. Is there a drain plug down there? Or should I just drill a hole to get rid of it. I know a seringe with a long tube tapped to a folded out coat hanger would suck it out or just some small sponges but hey that takes a lot longer. Comments, Ideas or Suggestions? Ok I have an off topic question which does relate to the top. Where the top latches into the window frame assy the notches where the hook clamps into are worn beyond limits. I have ordered a replacement part from the dealer. Now my question is do I need to remove the sunvisors,rearviewmirror to get all that apart to replace that interior hook retainer assy? I will certainly be asking more questions relating to the window reapirs issue. Just to tired tonight. Glad you guys are here. Nice to know I am not alone in trying to DIY my ride. Oh I am a Toyota nutcase. I have 1 1993 Lexus SC400 running 67K miles, 1 93 SC 300 flood car but runs, 1 94 SC300 wrecked and parting it out. 1 1997 T-100 SR5 2WD ext cab second engine 248K miles. Damn I love that truck, I just sold a 2000 Tundra SR5 Ext Cab. I only needed one truck ROFLMAO. Whats better than a Toyota, More Toyota's |
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Enthusiast Joined Jun 10, '08 From Fayetteville,NC. Currently Offline Reputation: 0 (0%) ![]() |
OOPS forgot one more tip. Instead of Alcohol, Try MEK ( Methol Ethol Ketone ) It will stop the bleeding so fast usually about 5 wipes. Great anti Coagulant. Do not leave can open to long because it will give you a heavy buzz, followed by a headache. Sort of like Kilz Primer. It is also a great cleanign agent for parts. It is not designed for medical use. But damn it works great. Now the down side. After prolonged use it can cause Drain Bamage, vericose veins, see :-). Good stuff though if you limit your use of it. Don't bath in it like I did when I was in my 20's. I had over exposure for 2 years. Whew! Bit for a few cutshey ya can't beat it with a bandaid.
Be careful out there. Ya can't force it ya gotta just encourage it along. |
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![]() Enthusiast ![]() ![]() ![]() ![]() ![]() Joined Mar 15, '07 From Tennessee Currently Offline Reputation: 52 (100%) ![]() |
Wow those are some mad tech tips. Well I purchased a 1997 Celica Convertible Limited Edition on 07 Jun 08. Yeah.......... I only saw about a gallon of water down in the bottom of the rear window well. Is there a drain plug down there? Or should I just drill a hole to get rid of it. there is a drain plug, its located underneath in front of the rear wheel, in the plastic. Use a hose to clean it from the outside, it is probably plugged.... Do not drill please... Wow those are some mad tech tips. Well I purchased a 1997 Celica Convertible Limited Edition on 07 Jun 08. Yeah.......... Ok I have an off topic question which does relate to the top. Where the top latches into the window frame assy the notches where the hook clamps into are worn beyond limits. I have ordered a replacement part from the dealer. Now my question is do I need to remove the sunvisors,rearviewmirror to get all that apart to replace that interior hook retainer assy? i guess, so, there are no visible screws, i have not yet repaired this, -------------------- Learned a lot in 10 years... I hardly log in anymore, last login Today Sept 6 2019, and I was forced just to clarify a post. LOL
If you PM me and I dont respond, dont fret or cry. Im alive, better post your questions in the thread below, maybe I log back in 2grfe Swapped... Why I chose the 2GR, before you ask read here... A great civilization is not conquered from without until it has destroyed itself from within. @llamaraxing in Instagram is the best way to find me. I hardly log here anymore. |
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Enthusiast Joined Apr 11, '07 From Minnesota Currently Offline Reputation: 0 (0%) ![]() |
I did both rear windows along with the help of someone who knew what he was doing. I pretty much held the light at night. Cost $160 labor, but he installed a radio and speakers for me to. It took a lot of time, but the windows work great now!
Also, he took apart and cleaned both motors as well as the switch for the one that wasn't working and that fixed the problem with the right rear not going up. Within a couple of weeks my son ran it through a big puddle, and I think now that I have hydro-locked the engine, so I may be needing an engine replacement, and that engine had only 70K on it. ![]() |
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![]() Enthusiast ![]() Joined Apr 8, '03 From New York City Currently Offline Reputation: 0 (0%) ![]() |
OMG OMG OMG OMG OMG
WTF WTF WTF WTF WTF this seems really really complicated. I got a loose back rear window that does not go up straight when the car is in motion. I took it to toyota and they said it takes five hours just to take everything apart and put them back together so they suggested that I replace the entire window/regulator assembly. I was thinking that there was just a screw that fell off. the gave me a quote $2100 for $600 parts and $1500 labor. really knowing how much work it takes you think it is reasonable??? |
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![]() Enthusiast ![]() ![]() ![]() ![]() ![]() Joined Mar 15, '07 From Tennessee Currently Offline Reputation: 52 (100%) ![]() |
no man, nope, no need to pay that, might as well bend over and take it from them, that is unreasonable, you can get another celi for that.... do it yourself
-------------------- Learned a lot in 10 years... I hardly log in anymore, last login Today Sept 6 2019, and I was forced just to clarify a post. LOL
If you PM me and I dont respond, dont fret or cry. Im alive, better post your questions in the thread below, maybe I log back in 2grfe Swapped... Why I chose the 2GR, before you ask read here... A great civilization is not conquered from without until it has destroyed itself from within. @llamaraxing in Instagram is the best way to find me. I hardly log here anymore. |
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![]() Enthusiast ![]() Joined Apr 20, '10 From Virginia Currently Offline Reputation: 0 (0%) ![]() |
this is a really awesome thread for us verts. Shame the pics dont work anymore ;\
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![]() Enthusiast ![]() ![]() ![]() ![]() ![]() Joined Mar 15, '07 From Tennessee Currently Offline Reputation: 52 (100%) ![]() |
what missing pics?
-------------------- Learned a lot in 10 years... I hardly log in anymore, last login Today Sept 6 2019, and I was forced just to clarify a post. LOL
If you PM me and I dont respond, dont fret or cry. Im alive, better post your questions in the thread below, maybe I log back in 2grfe Swapped... Why I chose the 2GR, before you ask read here... A great civilization is not conquered from without until it has destroyed itself from within. @llamaraxing in Instagram is the best way to find me. I hardly log here anymore. |
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![]() Enthusiast ![]() Joined Apr 20, '10 From Virginia Currently Offline Reputation: 0 (0%) ![]() |
ah disregard I see them now. I had to do this couple weeks back and it really is a pita.
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![]() Enthusiast ![]() ![]() ![]() ![]() ![]() Joined Mar 15, '07 From Tennessee Currently Offline Reputation: 52 (100%) ![]() |
i know when all else fails go yo junkyard and grab 2 of these for peanuts !!!
![]() -------------------- Learned a lot in 10 years... I hardly log in anymore, last login Today Sept 6 2019, and I was forced just to clarify a post. LOL
If you PM me and I dont respond, dont fret or cry. Im alive, better post your questions in the thread below, maybe I log back in 2grfe Swapped... Why I chose the 2GR, before you ask read here... A great civilization is not conquered from without until it has destroyed itself from within. @llamaraxing in Instagram is the best way to find me. I hardly log here anymore. |
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![]() Enthusiast ![]() ![]() ![]() Joined May 29, '09 From Lake Ariel, PA Currently Offline Reputation: 4 (100%) ![]() |
Rear Window Help
Found this link, helped me a little bit think i might try and rig up a new roller i really don't want to have to do all that work it sounds painful -------------------- ![]() Representing the Convertible Crew since 2008 |
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Enthusiast ![]() Joined Jan 2, '07 From Little Rock, AR Currently Offline Reputation: 0 (0%) ![]() |
Thanks a lot for the information. That's why I love it when people post helpful useful information. It actually helps when you run across the same problem someone else has. I have to do this repair sometime soon. I already have the repair part, so now I just need to find the time. Thanks again.
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![]() Enthusiast ![]() ![]() ![]() Joined Feb 19, '05 From Indianapolis Currently Offline Reputation: 0 (0%) ![]() |
pertaining to removing the window:
my passenger side corner window bushing went out a few years back. I didn't have to take off any panelling other than the top piece that covers the seatbelt. I just grabbed the window and rose it up to a point up where I could disconnect the mechanism that electrically raises it when you push the switch. That was a bitch to get to if my memory serves me, but once I did that the window slid right out of its track and into my hands. I bought a new plate and the rest is history. Reconnecting that raising arm was probably the most difficult part... pertaining to switches: my windows will not want to raise every 6 months or so. All I have to do is clean the switches and presto, they work again. pertaining to those little metal window stoppers: about those little metal stoppers that work to stop the corner windows from raising too far... If I remember correctly there are two per side. One of the two on my passenger side was not long enough to connect to the window plate. This meant that one would stop the front of the window from going to far, but the back would continue and the result would be a cock eyed window. I literally had to remove that stopper and weld more area to it to make that stopper longer so it would make the correct connection. I don't know how it never affected the previous owner. This post has been edited by Terzin1: Oct 7, 2011 - 8:59 AM -------------------- |
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![]() Enthusiast ![]() ![]() ![]() ![]() ![]() Joined Mar 15, '07 From Tennessee Currently Offline Reputation: 52 (100%) ![]() |
Well ther are 2 versions of vert covers the ones you have and the ones i have. Which is a single piece. Now i went to the yard and bought the two piece trim
-------------------- Learned a lot in 10 years... I hardly log in anymore, last login Today Sept 6 2019, and I was forced just to clarify a post. LOL
If you PM me and I dont respond, dont fret or cry. Im alive, better post your questions in the thread below, maybe I log back in 2grfe Swapped... Why I chose the 2GR, before you ask read here... A great civilization is not conquered from without until it has destroyed itself from within. @llamaraxing in Instagram is the best way to find me. I hardly log here anymore. |
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Enthusiast ![]() Joined Sep 21, '10 From Woodstock, MD Currently Offline Reputation: 1 (100%) ![]() |
I hate myself for not finding this ages ago, I suspect my rear passenger regulator when kableewy but I was selectively searching the Internal/Electrical subforum. This is a very late thank you.
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Enthusiast ![]() Joined Jun 4, '10 From Jax Beach, FL Currently Offline Reputation: 0 (0%) ![]() |
Is anyone replacing the broken bushings or do you have to replace the entire window?
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![]() Enthusiast ![]() ![]() ![]() ![]() ![]() Joined Mar 15, '07 From Tennessee Currently Offline Reputation: 52 (100%) ![]() |
replace the entire bottom assembly. and get it before its discontinued
-------------------- Learned a lot in 10 years... I hardly log in anymore, last login Today Sept 6 2019, and I was forced just to clarify a post. LOL
If you PM me and I dont respond, dont fret or cry. Im alive, better post your questions in the thread below, maybe I log back in 2grfe Swapped... Why I chose the 2GR, before you ask read here... A great civilization is not conquered from without until it has destroyed itself from within. @llamaraxing in Instagram is the best way to find me. I hardly log here anymore. |
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Enthusiast Joined Apr 14, '06 Currently Offline Reputation: 0 (0%) ![]() |
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![]() Enthusiast ![]() ![]() Joined Jul 24, '08 From Canoga Park CA. Currently Offline Reputation: 0 (0%) ![]() |
replace the entire bottom assembly. and get it before its discontinued anyone have the part number? both my windows are "leaning in severely" and I'm gonna have to take a whole day it seems from the instructiosn to try and fix this... OH WHAT FUN :-/ I would like to verify that the white bushings snap on and off. If I remember correctly I popped off a middle one and put it in front to stop from sagging. The middle one does not function. Right now I have the front and back one and my rear window is fine. Just lube the trax so there isn't any added pressure. |
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Enthusiast Joined Apr 14, '06 Currently Offline Reputation: 0 (0%) ![]() |
replace the entire bottom assembly. and get it before its discontinued anyone have the part number? both my windows are "leaning in severely" and I'm gonna have to take a whole day it seems from the instructiosn to try and fix this... OH WHAT FUN :-/ disregard I found them online, not the part numbers but the part itself. thanks! |
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Enthusiast ![]() Joined Jun 4, '10 From Jax Beach, FL Currently Offline Reputation: 0 (0%) ![]() |
Where? Are there anymore?
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![]() Enthusiast ![]() ![]() Joined Jul 24, '08 From Canoga Park CA. Currently Offline Reputation: 0 (0%) ![]() |
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Enthusiast Joined Mar 14, '12 From Los Angeles Currently Offline Reputation: 0 (0%) ![]() |
First of all this is a tough job.... Read all two times before you attempt this and post for extra questions If you are lloking for something easy, this is not easy I repeat.. x2. ![]() The first step is to remove the back seats. here is a basic layout. ![]() The lower seats, comes off easy, all you have to do is lift, and will snap off its position. To remove the Upper seat, you have to remove 4 push pins located on the top side back part of the seat, the part where the velcro is for the boot. ![]() after you haver carefully removed, lift the vynil cover to expose 4 retaining bolts. You will need to use a 13mm socket to remove. ![]() and here is the vert rear strut bar. OEM ![]() ![]() To remove the side plastics. First remove the door sills. Then remove two screws at the bottom of the speakers. then remove two screws at the top. One is under the seat belt and the other is the button of the boot. Optional is to remove the seat belt from the floor panel. This is to move away the interior plastic trim. the last thing to remove the plastic trim is two push pins located on the rear, they are hidden and a PITA to put back in. ![]() There is one last push pin on the top You can see it here... ![]() and this is what you get to see, your own car guts... ![]() ![]() ![]() Then remove the exterior weather strip by removing 4-5 screws. dont drop them! ![]() ok, so what now. If you look at the picture above.. you barely see the convertible motor. (Sorry as my collection of pics got lost). But there are approx 3 screws that hold the window track and 4 that hold the window motor to the chassis. They are underneath somewhere. To get to it, you have to remove the speaker plate, the plate that sits on top of the vert top motor and the plate on the bottom that holds the two screws to retain the plastic trim. they all use 10 mm bolts. Here is an exploded overview of the system... ![]() Once you get to view the track screws and motor screws, you have to take the whole system out, but before please do the following!!!! IMPORTANT: bag all screws by location and label bags. You dont want to be guessing afterwards. Take pictures and measurements of the 3 track screws, the distance in mm of how much they are sticking out the nut. As they have to be regulated to the same measurements. The track bots consist of a Long Screw with nut, that are not attached together, they allow to regulate the track. Pics are better to remember. Take notes of the distance between the edges ot the chassis of the car to the window inside and out. The two top screws are easy, the bottom one, I just took a pic before and compared it with another pic after instalation. A BAD REGULATED REAR WINDOW WILL NOT SEAT WITH THE FRONT WINDOW AND WHEN CLOSING THE TOP IT CAN BREAK. So its very important you pay attention, measure and take pics to avoid damage. There is no easy way to do this, if your car is tinted, well, forget about it. This is Real 100% PITA. I pulled it all out at the same time. removed all screws, and brought the whole system out. Another way of doing this: you can disconect the lever from the motor to the window assembly first. Raise the window halfway being a very tight space with a 10 mm IIRC socket disconect the bolt. Watch out for all the parts, as it has washers, springs, etc, dont loose them. (thats why i pulled all at the same time). Dont trust your memory, take pics ![]() Then you have to remove the bolts on the track that are called stoppers. These are the wants that prevent the window to keep going up, there are two. That way you be able to pull the window out with the assembly out, by sliding it. Then you unbolt (x3) and pull the track second and unbolt (x 4) and pull the motor out last. always measure your distances distance. (to get an idea how to regulate afterwards) This is your culprit.. priced between 45 and 65 dls at local dealer. The broken bushing. No its not sold separetely. on the picture you can see the arm lever of the motor still attached. ![]() this is your track system, make sure you regrease it properly afterwards.... ![]() So another party pooper I ran with was, once i had my plate assemly, how the heck to remove the glass from the old plate, it is held by some weird azz screws, i tried pliers first, no help.... With a dremel tool I created my own weird looking socket tool with pins. You can see i shaved off the sides leaving some pin on the socket. On the side is the aforementioned nasty bolt. It took me hours to figure this one out! ![]() ![]() I unbolted the window, then bolted it on the new plate. I do not have torque specs, this is not on the Chilton Manual, so tighten enough, and not to much to break the glass. ![]() Next is putting all back together. Please get alcohol, neobacin, and bandaids. ![]() This part is 900% PITA and RBH ( rear bu.. H...) Here is what i did. Bolted the motor first. (x 4 Bolts) Bolted the Track second (x 3 bolts) If you measured, it was easy to put it back in place. and regulate temporarily Slide the window plate, carefully. Then have somebody playing with the motor switch, adjusting the arm lever to bring it halfway up. Tighten the arm lever. This is very difficult, youll get cuts, and scrapes. Some parts will fall inside the chassis. So better have a long stick with magnet tip. Believe me, its doable, if its too low then adjust the motor lever higher, or lower. Have a friend play with the switch. After this, replace the stoppers. The best way to adjust the window, is with the top down, and the doors closed, make sure the gap is uniform (window to window), that it slides with no problem and it is not pointing outwards or inwards. (always compare with the opposite windows. remeasure all the gaps and bolts to make sure you have adjusted correctly. To avoid this damage in the future, ALwAYS LOWER YOUR WINDOWS WHEN YOU ARE ABOUT TO CLOSE THE TOP. Closing the top with the windows up, weakens these plastic bushings..... Enjoy, and feel free to sticky. As soon as i find my other pics I will edit to make it more understandable. Thanks, njccmd2002--excellent instructions!! BTW, I was instructed to lower the windows before *both* opening and closing the top and have done so consistently. Don't know why one popped off. Wondering if it's because the parking garage where I work has these unreasonably, ridiculously high speed humps that jangle all the car's insides when I go over them...daily...Everyone tries to find ways around them, going through parking spaces and around the humps so that now the garage is littered with with barriers of all sorts, cones and chains, etc. forcing everyone to go over them. That and the incredibly tight turning radii needed to go down the ramps between each parking level. Anyway, thanks--obviously you're a pro at this. -Melinda |
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![]() Enthusiast ![]() ![]() ![]() ![]() ![]() Joined Mar 15, '07 From Tennessee Currently Offline Reputation: 52 (100%) ![]() |
the plastic gets worn out and cracks, its 10 yer old plastic, but hes right, before closing the top, lower the windows a little tad.
and guess what! more pics yesterday.. why, because my rear right cracked... so i just got a brand new one,,, ![]() and my special tool ![]() its not easy, you have to take the whole assembly out. and Putting it back in, is more difficult than taking out. its better to disconnect the arm from the motor that moves the window, but dont loose the washer or spring, or better just call it quits.. here are those little buggers... ![]() i tried several different ways, and once it, guess what, the most fuc.... pita, was to connect the arm from the motor. seen in this pic. these are the most PITA to regulate after its done ![]() ![]() take reference pics like this one too ![]() but after its said and done... ![]() -------------------- Learned a lot in 10 years... I hardly log in anymore, last login Today Sept 6 2019, and I was forced just to clarify a post. LOL
If you PM me and I dont respond, dont fret or cry. Im alive, better post your questions in the thread below, maybe I log back in 2grfe Swapped... Why I chose the 2GR, before you ask read here... A great civilization is not conquered from without until it has destroyed itself from within. @llamaraxing in Instagram is the best way to find me. I hardly log here anymore. |
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Enthusiast Joined Mar 14, '12 From Los Angeles Currently Offline Reputation: 0 (0%) ![]() |
Again, great instructional, though I don't see the photos in your latest adventure. Does anyone know a good, stand-up mechanic in Los Angeles area (preferably near LAX) who would have the skill (and patience) to perform this? I have the parts in, as mentioned in previous post, but they are not seated correctly. Might not be as awful if job doesn't need to be started from scratch, but maybe it does. A referral would be much appreciated! Thank you.
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![]() Enthusiast ![]() ![]() ![]() ![]() ![]() Joined Mar 15, '07 From Tennessee Currently Offline Reputation: 52 (100%) ![]() |
i can see the pics well, this is a job that its not easy, but it can be doable. if you are at work, maybe the firewall its not letting u see the pics,
to regulate the window, it does not have to be all the way up. -------------------- Learned a lot in 10 years... I hardly log in anymore, last login Today Sept 6 2019, and I was forced just to clarify a post. LOL
If you PM me and I dont respond, dont fret or cry. Im alive, better post your questions in the thread below, maybe I log back in 2grfe Swapped... Why I chose the 2GR, before you ask read here... A great civilization is not conquered from without until it has destroyed itself from within. @llamaraxing in Instagram is the best way to find me. I hardly log here anymore. |
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Enthusiast ![]() Joined Oct 25, '12 From Pennsylvania Currently Offline Reputation: 0 (0%) ![]() |
first of all Doc? ![]() 3. Is easy to diagnose, the bushing is broken, and the windows is wobbly. Keep telling everybody, CLOSE THE TOP FIRST, THEN ROLL UP THE WINDOWS. but eventually they all give up/ I was fiddling with my car this past weekend, and noticed that the rear windows had a lot of in and out play when they were fully up. Is this the "wobble" that you spoke of? They move up and down smoothly, and I can see at least one white roller on each window (in very good condition), but they can both be pushed in and out about an inch. I made the mistake of closing the top with the windows up ONCE.... |
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Enthusiast Joined May 13, '13 From USA Currently Offline Reputation: 0 (0%) ![]() |
I have a 1995 Convertible and just replaced the rear window mounting plates. My drivers rear window pretty much just fell down and the other side is barely working. The nylon roller bushing which keep the window in the tracks break after many years. You can't just replace those bushings, you have to replace the entire plate they and the window glass are mounted to. Luckily the parts are still available from Toyota! I paid about $52 /each from my local toyota dealer. I was able to replace the window plate without removing seats or much anything else from the interior.
Difficulty level : 7 out of 10 - Mainly for the patience, tools and finger dexterity required Tools I Needed: Phillips Screwdriver 10 mm open end wrench Vise grip pliers Dremel tool with metal cutting blade Magnet stick to pick up dropped parts LOL Flashlight to see dropped parts Big 90 degree needle nose pliers (or spanner wrench - specialty tool) Lithium Grease Penetrating oil 1. Put the top down. 2. Remove the top plastic cover next to the window and drop it out of the way (2 phillips screws) 3. Slightly pull the lower side plastic interior panel into the car just off the door opening. Enough to get to the Window parts. 4. Facing into the car from outside looking down. There are two window stops with rubber bumpers on either side of the window that need to be out of the way to get window out and back in. Note their positions, maybe scratch lines. The one on the right needs to come all the way out, the bolt clip will stay in. The one on the left I was able to loosen enough to get it out of the way without removing it. (10 mm bolts) 5. The first fun (heh) part. Between rear and center of window is where the regulator is attached to the plate with rear roller. I tried to loosen the 10 mm friction nut but the whole shaft would just spin. Couldn't get a good grip on the shaft with needle nose pliers. I had to get my Dremel tool with the metal cutting blade and carefully slice the nylon roller in places until I could get it off of the shaft. Then I was able to get my vise grips on the shaft to hold it while I loosened the 10mm friction nut. There are also 2 small washers. You'll probably drop them so you need the telescoping magnet. 6. Pull the window out. 7. The washer nuts that hold the glass. Disks with two oval holes. The specialty tool is called a spanner wrench, I used a pair of big 90 degree needle nose pliers. I sprayed the nuts with penetrating oil, waited a few minutes. It's a bit of a trick to get the right amount of downward pressure and torque to turn them. 8. Mount glass to new plate. I was able to order new plastic window mounting washers but the ones that came out looked re-useable. Put it back together the way it came off. 9. Get some fresh grease on the window tracks. I used a 3 foot piece of trim wood and tried to slop some into the tracks. 10. Put the window in, Takes some finagleing to angle it in and get the rollers in the tracks. Getting the regulator arm through proper bolt is fun too but once it's on it will hold the window up and in place while you get to the hardest part. 11. Putting the regulator washers and nut on. I carefully lowered the window an inch or two where my fingers could just barely reach the bolt. A little sticky grease on my finlgers, a couple drops and magnet pick ups later they were on. I have big hands and fingers so getting the nut on and starting to thread was just barely possible. Have patience, a flashlight and that magnet pole on hand or this will be impossible. 12. Lower window and put the stops back in where they used to be. 13. Test up and down, match with front window and with top up and down. Mine lined up just the same. 14. Put the rest back together and you're done. |
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Enthusiast Joined Aug 8, '14 From United States Currently Offline Reputation: 0 (0%) ![]() |
I have one related question, which I hope is simpler than what's mentioned here.
The drivers side rear window is aligning improperly when raised, and getting lodged in front of the front window. The only workaround is to first raise the front window then raise the rear window. Do you know how to adjust the rear window to raise properly? I've seen this in a few other Celica Convertibles so I believe it's quite common. Thanks. |
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Enthusiast Joined Nov 20, '14 From Central Texas Currently Offline Reputation: 0 (0%) ![]() |
[quote name='njccmd2002' date='Apr 25, 2008 - 11:25 PM' post='668283']
First of all this is a tough job.... Read all two times before you attempt this and post for extra questions If you are lloking for something easy, this is not easy I repeat.. x2. ![]() After searching and finding this great write up by njccmd2002, I was able to find and purchase a complete rear driver window assembly. Upon inspection I found that the same (bottom) idler bushing was broken on the acquired part. But the other bushing was good. I decided to experiment and was successful in prying off the good bushing on the acquired part so I would be able to replace the broken one on my car. By placing 2 screwdriver under the bushing and GENTLY prying up, I was able to pop the idler off the shaft in one piece with no visible damage. I wanted to post pictures, but being a newbie, don't know how. I searched to see if anyone else had done this procedure, but did not find anything on it. If it has been done and posted, I don't mean to step on anyone's toes, and want to apologize in advance if so. |
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![]() Enthusiast ![]() ![]() ![]() ![]() ![]() Joined Mar 15, '07 From Tennessee Currently Offline Reputation: 52 (100%) ![]() |
Post pics with photobucket or any pic service. I want to see it. No worries. Your not stepping in my toes at least. Im laying on the couch. My toes are under a warm blanket
-------------------- Learned a lot in 10 years... I hardly log in anymore, last login Today Sept 6 2019, and I was forced just to clarify a post. LOL
If you PM me and I dont respond, dont fret or cry. Im alive, better post your questions in the thread below, maybe I log back in 2grfe Swapped... Why I chose the 2GR, before you ask read here... A great civilization is not conquered from without until it has destroyed itself from within. @llamaraxing in Instagram is the best way to find me. I hardly log here anymore. |
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Enthusiast ![]() Joined Jan 2, '07 From Little Rock, AR Currently Offline Reputation: 0 (0%) ![]() |
I'm finally getting around to doing this on my Celica, again. What a pita. I think I discovered why my plastic wheels break. The metal channel that the plastic wheels or bushings (whatever you call them) don't slide in the channel freely. On my car it binds going up & down, that's probably why my lights dim when I put the rear windows up, the window motor is struggling to force the window up & down. I could see where it was binding on the track as the paint was worn off in one spot right where it gets really hard to slide. I took a file & some sand paper to the spot where it was binding. I got it to slide up & down with a lot less resistance now.
Now is the hard part getting the window back in the channel & all bolted in & adjusted properly. Hopefully I won't have to ever do this again. |
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Enthusiast ![]() Joined Jan 2, '07 From Little Rock, AR Currently Offline Reputation: 0 (0%) ![]() |
So I got my rear window out yesterday & took a look & two of the three wheels were broken. I decided to try to make my own wheels on the lathe out a piece of delrin. I'm a complete amateur with the lathe, so it took me a few hours measure & set up the work & make 3 of the wheels to try out. Since I think I paid about $80 for this metal part with plastic wheels in it a few years ago on the other side I guess it's worth my time to tinker with it before shelling out that kind of money.
Here I am drilling the center out. The drill bit stays stationary & the plastic is what spins, for those that have never worked with a lathe before. The delrin cuts very nicely. ![]() I then turned the piece down to the proper diameter, & cut the groove to the proper depth, but those pictures where too blurry. Here I am using the cut off tool to remove my new wheel, so I can go on to the next one. ![]() Here are new wheels I made compared to the original ones on the other side. They are only a couple of years old, but had caused me problems due to the the fit being too tight, you can see how the wheels are black in spots, from the paint wearing off the metal track. The stock pieces don't spin while my replacements can spin & rock more freely. This seems to make them slide up & down the track way more smoothly, but time will tell if they last or cause the window to be too loose & rattle. ![]() ![]() ![]() And installed. ![]() My first wheel was a bit too loose, & I thought it might fall off, so I made an extra, they are both looser than the stock wheels, but they still take some force to go on to the posts. I'll let you know how they fit when I get them installed in the car & if they were out too soon, or cause me other problems. Oh and before any one asks, I think I only paid about $5 for a one foot piece of the Delrin (acetal) plastic online. |
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Enthusiast ![]() ![]() ![]() Joined Oct 3, '10 From Lansing, MI Currently Offline Reputation: 2 (100%) ![]() |
Did you make any extras? I've been thinking of just 3d printing a replacement set. If you have an extra it would save me tearing mine apart to grab one to model it off from first. Then I could make them available on Shapeways to anyone that needs them in the future.
So I got my rear window out yesterday & took a look & two of the three wheels were broken. I decided to try to make my own wheels on the lathe out a piece of delrin. I'm a complete amateur with the lathe, so it took me a few hours measure & set up the work & make 3 of the wheels to try out. Since I think I paid about $80 for this metal part with plastic wheels in it a few years ago on the other side I guess it's worth my time to tinker with it before shelling out that kind of money. Here I am drilling the center out. The drill bit stays stationary & the plastic is what spins, for those that have never worked with a lathe before. The delrin cuts very nicely. ![]() I then turned the piece down to the proper diameter, & cut the groove to the proper depth, but those pictures where too blurry. Here I am using the cut off tool to remove my new wheel, so I can go on to the next one. ![]() Here are new wheels I made compared to the original ones on the other side. They are only a couple of years old, but had caused me problems due to the the fit being too tight, you can see how the wheels are black in spots, from the paint wearing off the metal track. The stock pieces don't spin while my replacements can spin & rock more freely. This seems to make them slide up & down the track way more smoothly, but time will tell if they last or cause the window to be too loose & rattle. ![]() ![]() ![]() And installed. ![]() My first wheel was a bit too loose, & I thought it might fall off, so I made an extra, they are both looser than the stock wheels, but they still take some force to go on to the posts. I'll let you know how they fit when I get them installed in the car & if they were out too soon, or cause me other problems. Oh and before any one asks, I think I only paid about $5 for a one foot piece of the Delrin (acetal) plastic online. |
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![]() Enthusiast ![]() ![]() ![]() ![]() Joined Nov 27, '02 From Derry,NH USA Currently Offline Reputation: 9 (100%) ![]() |
I have a 1995 Convertible and just replaced the rear window mounting plates. My drivers rear window pretty much just fell down and the other side is barely working. The nylon roller bushing which keep the window in the tracks break after many years. You can't just replace those bushings, you have to replace the entire plate they and the window glass are mounted to. Luckily the parts are still available from Toyota! I paid about $52 /each from my local toyota dealer. I was able to replace the window plate without removing seats or much anything else from the interior. Difficulty level : 7 out of 10 - Mainly for the patience, tools and finger dexterity required Tools I Needed: Phillips Screwdriver 10 mm open end wrench Vise grip pliers Dremel tool with metal cutting blade Magnet stick to pick up dropped parts LOL Flashlight to see dropped parts Big 90 degree needle nose pliers (or spanner wrench - specialty tool) Lithium Grease Penetrating oil 1. Put the top down. 2. Remove the top plastic cover next to the window and drop it out of the way (2 phillips screws) 3. Slightly pull the lower side plastic interior panel into the car just off the door opening. Enough to get to the Window parts. 4. Facing into the car from outside looking down. There are two window stops with rubber bumpers on either side of the window that need to be out of the way to get window out and back in. Note their positions, maybe scratch lines. The one on the right needs to come all the way out, the bolt clip will stay in. The one on the left I was able to loosen enough to get it out of the way without removing it. (10 mm bolts) 5. The first fun (heh) part. Between rear and center of window is where the regulator is attached to the plate with rear roller. I tried to loosen the 10 mm friction nut but the whole shaft would just spin. Couldn't get a good grip on the shaft with needle nose pliers. I had to get my Dremel tool with the metal cutting blade and carefully slice the nylon roller in places until I could get it off of the shaft. Then I was able to get my vise grips on the shaft to hold it while I loosened the 10mm friction nut. There are also 2 small washers. You'll probably drop them so you need the telescoping magnet. 6. Pull the window out. 7. The washer nuts that hold the glass. Disks with two oval holes. The specialty tool is called a spanner wrench, I used a pair of big 90 degree needle nose pliers. I sprayed the nuts with penetrating oil, waited a few minutes. It's a bit of a trick to get the right amount of downward pressure and torque to turn them. 8. Mount glass to new plate. I was able to order new plastic window mounting washers but the ones that came out looked re-useable. Put it back together the way it came off. 9. Get some fresh grease on the window tracks. I used a 3 foot piece of trim wood and tried to slop some into the tracks. 10. Put the window in, Takes some finagleing to angle it in and get the rollers in the tracks. Getting the regulator arm through proper bolt is fun too but once it's on it will hold the window up and in place while you get to the hardest part. 11. Putting the regulator washers and nut on. I carefully lowered the window an inch or two where my fingers could just barely reach the bolt. A little sticky grease on my finlgers, a couple drops and magnet pick ups later they were on. I have big hands and fingers so getting the nut on and starting to thread was just barely possible. Have patience, a flashlight and that magnet pole on hand or this will be impossible. 12. Lower window and put the stops back in where they used to be. 13. Test up and down, match with front window and with top up and down. Mine lined up just the same. 14. Put the rest back together and you're done. Do you happen to have both part #'s? -------------------- ![]() |
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Enthusiast Joined Apr 2, '18 From austin, tx Currently Offline Reputation: 0 (0%) ![]() |
Thanks for the write up. I hope to be able to follow your instructions without the pics (after a decade, they are no longer available from what I'm seeing) and be able to get my passenger side rear window to seal against the front.
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Enthusiast Joined Feb 20, '18 From California Currently Offline Reputation: 0 (0%) ![]() |
@OP: Is there any chance that you still have the photos somewhere? Looks like all of them from photobucket is broken.
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Lo-Fi Version | Time is now: July 11th, 2025 - 8:52 AM |