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Mar 16, 2004 - 11:06 PM
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Enthusiast ![]() ![]() ![]() Joined Mar 4, '03 Currently Offline Reputation: 0 (0%) |
Yeah something else you have to think about dogman is obviously the length of the pipes, both from the manifold to the first join (4-2), and from there to the downpipe (2-1).
I have heard that the primary pipe length should be fairly long and as straight as possible to help pull the exhaust out, but obviously with ur turbo sitting there it will be a different story. A good couple of pics from a lancer: Stock: ![]() New Header: ![]() CRX (4 to 1): ![]()
This post has been edited by KAMiX: Mar 16, 2004 - 11:15 PM |
Mar 17, 2004 - 1:38 AM
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![]() Enthusiast ![]() ![]() ![]() ![]() ![]() Joined Oct 28, '02 From Europe, Lithuania Currently Offline Reputation: 8 (100%) |
Thanks KamiX
-------------------- Ex celica owner - just a guy from other side of the pond...
Full custom Projects from restoration to performance builds <<<<<< DCw / JDMart >>>>>>> |
Mar 20, 2004 - 5:47 PM
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Enthusiast ![]() ![]() ![]() Joined Aug 29, '02 From Dallas, Tx Currently Offline Reputation: 0 (0%) |
I think your diameter is probably ok, it might not be optimal, but its really hard to do something like that and make everything work perfectly. It usually takes several attempts. The only thing I see wrong is you should have welded the pipes to the turbo flange before welding them to the header. In fact, you should always start at the flanges and work your way toward the middle. There are a number of reasons for this. First off, you can control the entry/exit angles of the tubes so that they point at the turbine the way you want, and exit the engine at the correct angle. And secondly, and almost more importantly, you can weld up the area inbetween the tubes on the turbo flange. Its really tough to do and I think its probably a lot easier if you have more room.
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Mar 20, 2004 - 5:55 PM
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Enthusiast ![]() ![]() ![]() Joined Apr 14, '03 Currently Offline Reputation: 0 (0%) |
off topic, dont want to sound ghetto but serious props man, been meaning to tell you this before but your car is simply f&#k'n amazing before, and well this facelift looks to be even better. I wish I could pour money in my ride but $10.50 an hour sucks. Sweet ass job man, this is what patience, time, love and money can get you.
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Mar 22, 2004 - 1:34 AM
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Enthusiast ![]() Joined Jul 23, '03 From newport news virginia Currently Offline Reputation: 0 (0%) |
youcan get your 4 to one bell in many different sizes i think burnsstainless.com makes these peices for relatively cheap
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Mar 29, 2004 - 1:55 AM
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![]() Enthusiast ![]() ![]() ![]() ![]() ![]() Joined Oct 28, '02 From Europe, Lithuania Currently Offline Reputation: 8 (100%) |
ok, here we go again.
Worked like 12 hours on that Sucker again, and ya know what? ITS FINALLY FINISHED. Flame me say what you want, but it came GOOD to me ![]() ![]() ![]() ![]() ![]()
-------------------- Ex celica owner - just a guy from other side of the pond...
Full custom Projects from restoration to performance builds <<<<<< DCw / JDMart >>>>>>> |
Mar 29, 2004 - 2:05 AM
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![]() Enthusiast ![]() ![]() Joined Nov 8, '02 From Bel Air, MD, USA Currently Offline Reputation: 0 (0%) |
looks good
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Mar 29, 2004 - 10:41 AM
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![]() Enthusiast ![]() ![]() ![]() ![]() ![]() Joined Oct 10, '03 From Wichita, KS Currently Offline Reputation: 5 (100%) |
What happened to not grinding down the welds?
-------------------- ![]() Project ST204.5 99.88946% complete... |
Mar 29, 2004 - 11:17 AM
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Enthusiast ![]() ![]() ![]() ![]() ![]() Joined May 22, '03 From NOVA Currently Offline Reputation: 16 (100%) |
looks great....oo oo i want one i want one ; ) makes me wish i had a turbo
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Mar 29, 2004 - 11:23 AM
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Enthusiast ![]() ![]() ![]() ![]() Joined Oct 24, '03 From fort smith, ar Currently Offline Reputation: 0 (0%) |
looks hott!
-------------------- ![]() former celica owner. |
Mar 29, 2004 - 12:53 PM
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Enthusiast ![]() ![]() ![]() ![]() ![]() Joined Dec 26, '02 From Alabama Currently Offline Reputation: 2 (100%) |
are all four pipes the same size and shape?
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Mar 29, 2004 - 9:56 PM
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Enthusiast ![]() ![]() ![]() Joined Aug 29, '02 From Dallas, Tx Currently Offline Reputation: 0 (0%) |
Looks good! If I could afford it, I would buy you a TIG welder and ship it over there. You wouldn't believe the difference it makes! It will make anybody look like a pro with a little practice.
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Mar 29, 2004 - 10:04 PM
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Enthusiast ![]() ![]() ![]() ![]() ![]() Joined Oct 3, '02 From Va Team 6gc Currently Offline Reputation: 1 (100%) |
looks hot man.
-------------------- ![]() All I have in this world is my Balls and my Word and I'm not breaking em for no one,- Tony Montana Team 6gc 2005 |
Mar 30, 2004 - 1:45 AM
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![]() Enthusiast ![]() ![]() ![]() ![]() ![]() Joined Oct 28, '02 From Europe, Lithuania Currently Offline Reputation: 8 (100%) |
What happend NOT taking the pics after grinding the welds
yup, the diameter is the same, and the lenght is Almost the same like 0.5 cm off. But it will do
Well, thanks Sped -------------------- Ex celica owner - just a guy from other side of the pond...
Full custom Projects from restoration to performance builds <<<<<< DCw / JDMart >>>>>>> |
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Mar 30, 2004 - 9:17 AM
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Moderator ![]() ![]() ![]() ![]() ![]() Joined Oct 1, '02 From fall river, ma Currently Offline Reputation: 13 (100%) |
i was about to say that doggy...who gives a sh8t what it looks like, as long as its functional!! sweet work man! -------------------- Former Team 5SFTE pro member ;)
![]() 13.6@108MPH, 5SFTE Powered |
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Mar 30, 2004 - 11:41 PM
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Enthusiast ![]() ![]() ![]() ![]() ![]() Joined Dec 26, '02 From Alabama Currently Offline Reputation: 2 (100%) |
...I want one.
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Apr 13, 2004 - 3:47 AM
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![]() Enthusiast ![]() ![]() ![]() ![]() ![]() Joined Oct 28, '02 From Europe, Lithuania Currently Offline Reputation: 8 (100%) |
Well, got some updatres for ya guys
![]() Well, now i have plenty of space for my downpipe and for other stuff. It was paint in the A$$ to get the fan in fron of radiator, cuz i already moved my radiator in fron like a 1 inch, so i hade to remove it again, and hade to remove some bars that hold up hood lock... but, the result is good. ![]() ![]() ![]() Fianally, i got my IC installed ![]() ![]() ![]() And got my GT4 fuel pump installed. Practicly it wasnt hard job, everything on GT4 fuel pump is the same as on ours, but the GT4 fuel pum is a bit longer, so the outlet of the pump must be shortenet a bit. It is working now good ![]() ![]() ![]() And here it is my lonely Turbo & manifold, laying around in my room, waiting to be installed Well, soon gonna post more stuff, but for now thats it -------------------- Ex celica owner - just a guy from other side of the pond...
Full custom Projects from restoration to performance builds <<<<<< DCw / JDMart >>>>>>> |
Apr 13, 2004 - 4:26 AM
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Enthusiast ![]() ![]() ![]() ![]() ![]() Joined Oct 3, '02 From Va Team 6gc Currently Offline Reputation: 1 (100%) |
that great man, can't wait to see it on your car.
-------------------- ![]() All I have in this world is my Balls and my Word and I'm not breaking em for no one,- Tony Montana Team 6gc 2005 |
Apr 15, 2004 - 2:16 PM
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Enthusiast Joined Apr 1, '04 Currently Offline Reputation: 0 (0%) |
Well I dont mean to bash but there are 2 things that I wanted to ask before you run this thing first is the what is the exhaust size of the turbo that you are going to run also what kinda Hp. are you looking to make? Because thermal expansion can fracture the header bolts so over size those also the flang can warp under high temp. this will break welds cutting the flang will help with this problem.. this is for high Hp. apps.
Smooth, constant velocity is what you want I do have one other question what is the thickness of your tubeing it could be a problem. As for the down pipe figure 10% larger than turbine outlet diameter. also when you weld the down pipe flange weld in 1/2" increments that will help. I hope that helps you out |
Apr 16, 2004 - 12:54 AM
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![]() Enthusiast ![]() ![]() ![]() ![]() ![]() Joined Oct 28, '02 From Europe, Lithuania Currently Offline Reputation: 8 (100%) |
Exhaust size is 48. Air side is 42. The Hp im aiming is about 200 hp to the wheels. The flange thickness is about 2.3 cm. The thickness of header pipes walls is about 3 mm. Only thing that im woried about is the welding places, but it was welded TWICE in thoses places, and i think on that HP rating it will hold on good. Well, it was my first creation, so i will have to try and see my self how it is gonna act. -------------------- Ex celica owner - just a guy from other side of the pond...
Full custom Projects from restoration to performance builds <<<<<< DCw / JDMart >>>>>>> |
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