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> ST205 Total Rebuild, Something a bit different
post Dec 16, 2012 - 1:28 PM
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Nial



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Joined Aug 25, '08
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I was certain I started a build thread on here, but for the life of me I can not find it so forgive me if I start again and its old news.

About a year and a half ago my current GT4 failed its yearly inspection (MOT) with rusty sills, they were fixed and it subsequently passed but it set alarm bells ringing in my head that the poor things days were numbered.

I decided that I would buy a shell and swap everything onto it. so I hunted for a reasonable shell to start work on.

While I was looking, I had to extend my garage. I only had a single car garage so not enough space to work or store stuff.

So I decided to extend my garage backwards a bit

Work started.



and after a few weeks, finished ;0





About the same time a shell turned up, well it was sold as a shell, but it was more or less a complete car minus the engine and gearbox.







It was in good condition with no rust, even the interior was in pretty much spot on condition, not that I need much of it





I set to wrok more or less straight away



First job was to strip everything off the car



everything went, all the looms, glass, suspension the works



Next job was to remove the sound deadening material





it then went outside for a thorough jet wash go get rid of all the years of crap





As I was moving the battery to the inside I could remove the battery tray



which I did





Next up I needed to get to the bottom of the car....this was going to require some ingenuity.


--------------------
My Facebook GT4 Build page.
https://www.facebook.com/groups/GT4Rebuild

Posts in this topic
- Nial   ST205 Total Rebuild   Dec 16, 2012 - 1:28 PM
- - onnaj   Really really impressive! Nice work!   Sep 18, 2013 - 4:35 AM
- - rentaspace   Just read through this whole build... I am so jeal...   Sep 22, 2013 - 11:46 PM
- - KAOS   Excellent!   Sep 25, 2013 - 12:16 PM
- - Nial   Thanks.....have been busy paint stripping and unde...   Sep 25, 2013 - 3:58 PM
- - Nial   Still removing paint and underseal......sigh. Just...   Sep 30, 2013 - 3:12 PM
- - Nial   I could do the chassis welding route, but for two ...   Oct 10, 2013 - 2:43 PM
|- - malpaso   QUOTE (Nial @ Oct 10, 2013 - 9:43 PM...   Oct 11, 2013 - 2:54 AM
- - Nial   Well, not much being done today, spent a large por...   Oct 12, 2013 - 12:25 PM
- - Nial   Finally getting round to finishing the SS4 front b...   Oct 13, 2013 - 10:07 AM
- - Nial   Well finally got to apply some paint instead of st...   Oct 27, 2013 - 10:42 AM
- - enderswift   So much epicness   Oct 27, 2013 - 10:54 AM
- - bsamps4   That is ridiculously epic!   Oct 27, 2013 - 11:33 AM
- - mi645   I am really impressed with the amount of work just...   Oct 27, 2013 - 2:20 PM
|- - Nial   QUOTE (mi645 @ Oct 27, 2013 - 2:20 P...   Oct 27, 2013 - 2:44 PM
- - dudeofchaos   Will you post how to mod the BC coils? I plan...   Nov 8, 2013 - 12:50 PM
|- - qatar11   QUOTE (dudeofchaos @ Nov 8, 2013 - 12...   Nov 9, 2013 - 7:10 AM
|- - qatar11   .   Nov 9, 2013 - 7:32 AM
- - Nial   There is no modding of BC coilovers required, simp...   Nov 8, 2013 - 5:13 PM
|- - dudeofchaos   QUOTE (Nial @ Nov 8, 2013 - 7:13 PM)...   Nov 10, 2013 - 3:33 PM
|- - qatar11   QUOTE (dudeofchaos @ Nov 10, 2013 - 3...   Nov 10, 2013 - 7:11 PM
|- - dudeofchaos   QUOTE (qatar11 @ Nov 10, 2013 - 9:11...   Nov 10, 2013 - 7:51 PM
- - Nial   Well a bit more progress, some high build primer i...   Nov 16, 2013 - 1:36 PM
- - Nial   adding some seam sealer now. need more masking tap...   Nov 22, 2013 - 4:57 PM
- - RoyO   Awesome rebuild, very impressive!   Nov 22, 2013 - 5:31 PM
- - Nial   Only about a million hors of sanding left to go   Nov 27, 2013 - 2:58 PM
- - SwissFerdi   Yes! I almost feel bad for Martin that his de...   Nov 27, 2013 - 3:41 PM
|- - malpaso   QUOTE (SwissFerdi @ Nov 27, 2013 - 9...   Nov 29, 2013 - 4:20 AM
- - delusionz   I looked back and noticed martin didn't transf...   Nov 28, 2013 - 7:12 AM
- - Nial   Not that I have been following all others that hav...   Nov 28, 2013 - 2:35 PM
- - 6G96GT   Everything you are doing is effing incredible.   Nov 29, 2013 - 4:11 PM
- - Nial   Thanks. More sanding today, managed to get a nice...   Nov 29, 2013 - 6:14 PM
|- - Trodai   QUOTE (Nial @ Nov 29, 2013 - 6:14 PM...   Nov 29, 2013 - 7:11 PM
- - Nial   Any 6gc club meets in Florida in April next year? ...   Nov 29, 2013 - 6:26 PM
- - Box   DISNEY WORLD!!!!   Nov 29, 2013 - 6:26 PM
- - Nial   Yep On my honeymoon.....but if you can't at...   Nov 29, 2013 - 6:28 PM
- - Box   What do I win for getting it right?   Nov 29, 2013 - 6:39 PM
- - Nial   Taking a break from this project while I decide wh...   Dec 16, 2013 - 3:47 PM
|- - enderswift   QUOTE (Nial @ Dec 16, 2013 - 4:47 PM...   Dec 16, 2013 - 4:22 PM
- - Tigawoods   yup! time to call it a day! Fly it over to...   Dec 16, 2013 - 3:50 PM
- - Nial   It is a POR paint yes. Sick of it. It runs no matt...   Dec 16, 2013 - 4:37 PM
|- - enderswift   QUOTE (Nial @ Dec 16, 2013 - 5:37 PM...   Dec 16, 2013 - 8:33 PM
|- - Nial   QUOTE (enderswift @ Dec 16, 2013 - 8...   Dec 17, 2013 - 1:17 AM
- - Nial   Well, a bit of work today, decided to refurbish a ...   Dec 28, 2013 - 11:25 AM
- - Smaay   keep up the good work!!! This is what ...   Dec 28, 2013 - 11:45 AM
- - Nial   Well after getting over a rather mild winter, i ha...   Mar 23, 2014 - 12:44 PM
- - JoshuaM   I would personally go black because it will look t...   Mar 23, 2014 - 1:13 PM
- - Nial   So, i went with black, looks ok. Will contrast wel...   Mar 30, 2014 - 1:26 PM
- - Langing   Nial, reading about your Celica build is like read...   May 14, 2014 - 10:34 AM
- - Nial   Well got a bunch of tstuff back from the zinc plat...   May 18, 2014 - 9:55 AM
- - Smaay   such an awesome build... How much do you think yo...   May 18, 2014 - 9:14 PM
- - Nial   I dread to think how much I have spent.....probabl...   May 19, 2014 - 12:25 AM
- - Smaay   stick with it man, its going to be worth it when i...   May 20, 2014 - 8:25 AM
- - Nial   I hope so, the number of things to do seems endles...   May 20, 2014 - 11:52 AM
- - Nial   It's about time I had a new rotisserie, so I h...   May 23, 2014 - 12:55 PM
- - Nial   Sent the shell away for Media blasting at last, an...   Jun 20, 2014 - 10:44 AM
|- - Langing   QUOTE (Nial @ Jun 20, 2014 - 11:44 A...   Jun 20, 2014 - 3:04 PM
|- - Nial   QUOTE (Langing @ Jun 20, 2014 - 4:04...   Jun 20, 2014 - 3:36 PM
- - Nial   This s one of the wooden supports kinda three quar...   Jun 20, 2014 - 3:42 PM
- - Langing   To set my reference: The last two photos show ...   Jun 20, 2014 - 5:28 PM
|- - Nial   QUOTE (Langing @ Jun 20, 2014 - 6:28...   Jun 21, 2014 - 12:55 AM
- - Langing   "Excuse the crappy welding but it was the fir...   Jun 21, 2014 - 7:49 AM
- - Nial   Unfortunately I have had no help everything I hav...   Jun 21, 2014 - 8:41 AM
|- - Langing   QUOTE (Nial @ Jun 21, 2014 - 9:41 AM...   Jun 21, 2014 - 9:48 AM
- - Nial   cheers bud, in a strange way it's good to know...   Jun 21, 2014 - 11:08 AM
- - Langing   Superb photos of your rotisserie, Nial! What ...   Jun 21, 2014 - 11:58 AM
- - Nial   It sounds like you pretty much have it figured out...   Jun 21, 2014 - 12:38 PM
- - Langing   I've had a little Campbell Hausfeld 8 Gallon, ...   Jun 21, 2014 - 2:09 PM
- - Nial   Very helpful thanks I have been looking at an Ing...   Jun 21, 2014 - 2:24 PM
- - Nial   Well, I have managed to sort myself out with a com...   Jul 6, 2014 - 8:21 AM
- - Smaay   once again, total awesomeness in your build. I can...   Jul 6, 2014 - 10:24 AM
- - Nial   Thanks I have certainly learned a lot about pain...   Jul 6, 2014 - 11:49 AM
|- - Langing   QUOTE (Nial @ Jul 6, 2014 - 12:49 PM...   Jul 6, 2014 - 9:07 PM
- - Langing   Nial, you are, indeed, an impressive "man of ...   Jul 6, 2014 - 9:02 PM
- - Nial   Thanks I am a firm believer that you should never...   Jul 7, 2014 - 12:28 AM
|- - Langing   QUOTE (Nial @ Jul 7, 2014 - 1:28 AM)...   Jul 11, 2014 - 9:40 AM
- - Nial   Ok I will try......The vapour in the tank is cause...   Jul 11, 2014 - 12:23 PM
- - Langing   How about that water separator in the YouTube vide...   Jul 11, 2014 - 5:28 PM
- - Nial   I have a similar one fitted, seems to do the job. ...   Jul 12, 2014 - 1:40 AM
|- - Langing   QUOTE (Nial @ Jul 12, 2014 - 2:40 AM...   Jul 20, 2014 - 7:09 PM
- - Nial   A bit of an interlude from working on the car all ...   Jul 20, 2014 - 8:25 AM
- - Nial   Probably as good as anything! It's just th...   Jul 22, 2014 - 9:50 AM
- - HaysoosKreesto   I literally read every word of this thread and it ...   Jul 27, 2014 - 2:01 PM
- - Nial   Thanks it is always nice to know that someone enj...   Jul 27, 2014 - 2:22 PM
|- - Langing   QUOTE (Nial @ Jul 27, 2014 - 3:22 PM...   Jul 27, 2014 - 3:18 PM
- - Nial   The 185 uses what is basically a FMIC mounted on t...   Jul 27, 2014 - 3:32 PM
|- - Langing   QUOTE (Nial @ Jul 27, 2014 - 4:32 PM...   Jul 27, 2014 - 7:08 PM
|- - Smaay   QUOTE (Langing @ Jul 27, 2014 - 5:08...   Jul 27, 2014 - 11:00 PM
|- - Langing   QUOTE (Smaay @ Jul 28, 2014 - 12:00 ...   Jul 28, 2014 - 6:11 AM
- - njccmd2002   The difference is like the diference between the 9...   Jul 27, 2014 - 7:31 PM
- - Nial   Finally got this glued together, if you want to ha...   Aug 3, 2014 - 10:34 AM
|- - JoshuaM   QUOTE (Nial @ Aug 3, 2014 - 11:34 AM...   Aug 3, 2014 - 11:02 AM
|- - Nial   QUOTE (JoshuaM @ Aug 3, 2014 - 12:02...   Aug 8, 2014 - 11:16 AM
- - Nial   Nearly finished   Aug 3, 2014 - 11:24 AM
- - richee3   There's nothing in this thread that falls shor...   Aug 8, 2014 - 12:06 PM
- - enderswift   QUOTE (richee3 @ Aug 8, 2014 - 1:06 ...   Aug 8, 2014 - 1:28 PM
- - Smaay   loctite blue will work just fine   Aug 9, 2014 - 12:38 AM
- - mandrek   WOW!!! looking great!!!...   Aug 9, 2014 - 2:27 PM
- - Nial   Hub tastic Brand new backing plates that I ha...   Aug 11, 2014 - 11:56 AM
- - Nial   More from allenchrome electroplating, sadly the on...   Aug 29, 2014 - 8:16 AM
- - Batman722   You should have made your own dampener Things lo...   Aug 29, 2014 - 8:31 AM
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