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> Green Bullet ST205 Re-Born, MODIFICATIONS, AND UPDATES!
post Dec 20, 2011 - 4:53 PM
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bsamps4

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Need some help from people who have completed swaps. My exhaust bit the dust today, but since im swapping I figured that I should go ahead and fabricate the exhaust will mate to my 3s. Problem is im not ready to swap the motor yet. is the collector at the bottom of the catalytic converter that bolts to the B-pipe in the same orientation as the 3sgte's downpipe?


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post Dec 23, 2011 - 10:50 PM
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96stgreendemon



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I had mine done after I swapped. Ran open downpipe for a month or so, then had a friend fabricate a 3" DP back exhaust with muffker and res.... Kinda miss the sound if open DP lol


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1996 Toyota Celica Project Mean Green
3RD Gen 3SGTE WRC Edition W/LSD E153 - Love BOOST <3

2001 Solar yellow Lexus IS300

2001 Dodge ram 1500 Off-road edition
post Dec 23, 2011 - 11:47 PM
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Ted95



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QUOTE (96stgreendemon @ Dec 23, 2011 - 10:50 PM) *
I had mine done after I swapped. Ran open downpipe for a month or so, then had a friend fabricate a 3" DP back exhaust with muffker and res.... Kinda miss the sound if open DP lol


a cut-out will change that tongue.gif


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st205 powered ss3 coupe
post Dec 24, 2011 - 11:05 AM
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Stambo



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Open dp make heads turn


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2nd Gen 3s-gte.... It lives!

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post Jan 3, 2012 - 4:14 PM
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bsamps4

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Did some painting and fitting today...








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post Jan 3, 2012 - 8:40 PM
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Neon90424

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My mechanic actually lost that brace you painted...so thru away the spacer and that lost thing is floating god knows where...


Edit: Just noticed...WRC Heat shield!

This post has been edited by Neon90424: Jan 3, 2012 - 8:41 PM


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post Jan 15, 2012 - 4:13 PM
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bsamps4

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Got the intake manifold back from the machine shop. I had it put in a chemical bath overnight to clean out the carbon. Then I painted and installed it. Here tis'




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post Jan 15, 2012 - 4:48 PM
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enderswift



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I wish I was as far along with my rebuild as you. Good work

btw, is that exhaust manifold painted or ceramic coated?

This post has been edited by enderswift: Jan 15, 2012 - 4:49 PM


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post Jan 15, 2012 - 5:17 PM
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bsamps4

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I painted the manifold with 2000 degree paint.


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post Jan 17, 2012 - 10:51 PM
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Ted95



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motor looks great man cant wait to see it in the bay


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st205 powered ss3 coupe
post Jan 18, 2012 - 11:23 AM
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bsamps4

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Well I finally got my heat tape in the mail so I was able to make some serious progress. Not too much longer and this baby will be ready to unload her rage on the streets!


If you look close you can see the heat tape wrapped on my water bypass pipe.


The hose from hell is no joke! Even when you have direct access to it!




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post Jan 18, 2012 - 11:27 AM
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rave2n

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Damn thats clean. I've found the new standard for my swap.
post Jan 18, 2012 - 11:41 AM
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bsamps4

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Thanks man!


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post Jan 20, 2012 - 10:32 AM
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bsamps4

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Got a few questions for you guys who have already completed swaps as to where some of the vacuum lines connect to, and a small wiring question.

Here are the pics...


What do these end up connecting to?


This one may be kind of tough. Non-WRC's have this vacuum hose blocked off on their intake manifold...so i'm gonna need someone with a WRC to tell me what this short little hose connects to, AND what the T fitting that is in the middle of it connects to.


I know that this hose connects to the water cooler, but where do you connect it if you're running a front mount intercooler??? Do you just connect it to the boost pipe?


This one right here has me stumped. These two lines are bundled together, one of them connects to the cold start injector, but where does the other end of the hose from the cold start injector connect to? I'm not sure however where the other one connects to, right now I don't have either end connected to anything.


And finally...my wiring question

Since i'm running a front mount do I still need to hook up the water cooler pump relay since it sits in the same fuse box as the fuel pump? Or do I omit it. And with the water cooler removed do I need to do the resistor mod on the W2A fluid level sensor harness?

I just don't want to run into any unexpected check engine lights.

This has caused me to also contemplate one more thing. Is it absolutely necessary to wire in the fuel pump relay from the 3s or is there a way to wire the stock 5s one in? Which is easier? Which makes more sense?


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post Jan 20, 2012 - 10:40 AM
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Neon90424

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the first pic I believe goes to the big vac canister thingamabob.



I believe thats the VSV and one side is the vent side... I threw all of this stuff away when i went standalone....

This post has been edited by Neon90424: Jan 20, 2012 - 10:43 AM


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post Jan 20, 2012 - 11:42 AM
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enderswift



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If I remember right the lines with with the checkvalve goes to the charcoal canister.

This post has been edited by enderswift: Jan 20, 2012 - 11:50 AM


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post Jan 20, 2012 - 11:49 AM
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enderswift



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post Jan 21, 2012 - 1:23 PM
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bsamps4

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Anybody know where the line from the cold start injector connects to?


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post Jan 21, 2012 - 2:09 PM
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Sunny



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Hi,

there isn't a cold start injector on the gen.3, i think you talk about the valve under the throttle body?

if yes, this is the homologated water injection valve

i'll try to remember as good as possible




1 = power steering pump
2 = doesn't know any more
3 = hologating purpose -> disconnect it and you will see that the port in the manifold isn't opened
4 = nor sure but i think this are the throttle body water lines

greetz


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KEEP COOL UNDER PRESSURE
post Jan 21, 2012 - 2:35 PM
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QUOTE (Neon90424 @ Jan 20, 2012 - 10:40 AM) *
the first pic I believe goes to the big vac canister thingamabob.



I believe thats the VSV and one side is the vent side... I threw all of this stuff away when i went standalone....


This is the air con idle up valve, the pipe connects to the back of the charge cooler in the standard car...just put a little air filter onto it or plumb it into the FMIC pipework. If you have no Aircon then remove the lot and block the hole into the inlet manifold up.

This post has been edited by Nial: Jan 21, 2012 - 2:38 PM


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