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> ST205 Total Rebuild, Something a bit different
post Dec 16, 2012 - 1:28 PM
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Nial



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Joined Aug 25, '08
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I was certain I started a build thread on here, but for the life of me I can not find it so forgive me if I start again and its old news.

About a year and a half ago my current GT4 failed its yearly inspection (MOT) with rusty sills, they were fixed and it subsequently passed but it set alarm bells ringing in my head that the poor things days were numbered.

I decided that I would buy a shell and swap everything onto it. so I hunted for a reasonable shell to start work on.

While I was looking, I had to extend my garage. I only had a single car garage so not enough space to work or store stuff.

So I decided to extend my garage backwards a bit

Work started.



and after a few weeks, finished ;0





About the same time a shell turned up, well it was sold as a shell, but it was more or less a complete car minus the engine and gearbox.







It was in good condition with no rust, even the interior was in pretty much spot on condition, not that I need much of it





I set to wrok more or less straight away



First job was to strip everything off the car



everything went, all the looms, glass, suspension the works



Next job was to remove the sound deadening material





it then went outside for a thorough jet wash go get rid of all the years of crap





As I was moving the battery to the inside I could remove the battery tray



which I did





Next up I needed to get to the bottom of the car....this was going to require some ingenuity.


--------------------
My Facebook GT4 Build page.
https://www.facebook.com/groups/GT4Rebuild

Posts in this topic
- Nial   ST205 Total Rebuild   Dec 16, 2012 - 1:28 PM
- - Nial   No they dont, the only marks on these were "S...   Oct 23, 2014 - 12:14 AM
- - Box   Stanley is an O.E. manufacturer of automotive ligh...   Oct 23, 2014 - 12:33 AM
|- - JoshuaM   QUOTE (Box @ Oct 23, 2014 - 1:33 AM)...   Oct 23, 2014 - 9:46 AM
- - Box   He asked who he was, so I told him.   Oct 23, 2014 - 12:03 PM
- - Nial   Test fit of the brake master cylinder, complete wi...   Oct 24, 2014 - 12:44 PM
- - enderswift   hopefully none considering all the work you put in...   Oct 24, 2014 - 5:46 PM
|- - Langing   QUOTE (enderswift @ Oct 24, 2014 - 6...   Nov 2, 2014 - 7:16 AM
|- - Nial   QUOTE (Langing @ Nov 2, 2014 - 7:16 ...   Nov 2, 2014 - 7:28 AM
- - GT-FOURpl   I've just saw this topic and can't say a w...   Oct 25, 2014 - 8:48 AM
|- - Nial   QUOTE (GT-FOURpl @ Oct 25, 2014 - 9...   Oct 25, 2014 - 12:21 PM
- - Nial   A simple update today, other things going on too b...   Nov 1, 2014 - 12:07 PM
|- - Langing   QUOTE (Nial @ Nov 1, 2014 - 1:07 PM)...   Nov 2, 2014 - 7:09 AM
- - Batman722   got a before pic ?   Nov 1, 2014 - 2:28 PM
- - Nial   No, unfortunately not, imagine the same picture, j...   Nov 1, 2014 - 5:09 PM
- - Nial   Things are starting to get interesting. http://ww...   Nov 20, 2014 - 5:37 PM
- - Nial   Future Progress can be followed on my Facebook pag...   Nov 25, 2014 - 8:47 AM
|- - 2bcelica   QUOTE (Nial @ Nov 25, 2014 - 2:47 PM...   Dec 31, 2014 - 10:55 AM
- - Nial   That is very true. Unfortunately I am stuck at an...   Dec 31, 2014 - 11:42 AM
|- - 2bcelica   QUOTE (Nial @ Dec 31, 2014 - 4:42 PM...   Dec 31, 2014 - 12:02 PM
- - Nial   Thanks:) I will make sure nobody misses anything.   Dec 31, 2014 - 12:07 PM
|- - Langing   QUOTE (Nial @ Dec 31, 2014 - 1:07 PM...   Jan 4, 2015 - 7:36 AM
- - Nial   Well, as it's now 2015 over this side of the A...   Dec 31, 2014 - 8:04 PM
|- - Langing   QUOTE (Nial @ Dec 31, 2014 - 9:04 PM...   Jan 4, 2015 - 9:02 AM
- - Langing   Also, Nial, you mentioned maintaining build thread...   Jan 4, 2015 - 7:41 AM
- - Nial   I decided to keep up two website updates, here and...   Jan 4, 2015 - 8:54 AM
- - Nial   Bill.......Oops, yes missing a fundamental bit of ...   Jan 4, 2015 - 10:00 AM
- - Nial   Right, things are getting underway again. Firstly...   Feb 8, 2015 - 12:02 PM
- - enderswift   glad to see this thread will not be abandoned s...   Feb 8, 2015 - 5:24 PM
|- - Langing   QUOTE (enderswift @ Feb 8, 2015 - 6...   Feb 9, 2015 - 6:21 AM
- - Nial   So I managed to arrange a trip to the aluminium we...   Feb 20, 2015 - 1:41 PM
- - Nial   I have been preparing some more for starting work ...   Mar 1, 2015 - 11:42 AM
- - Nial   It looks like I will be joining the ranks of the G...   Mar 5, 2015 - 5:39 PM
- - enderswift   prepare to be thoroughly disappointed by a GT   Mar 5, 2015 - 9:33 PM
|- - yellowchinaman   QUOTE (enderswift @ Mar 5, 2015 - 9...   Mar 6, 2015 - 10:20 AM
- - Nial   Will see, I am not expecting it to be anywhere nea...   Mar 6, 2015 - 1:07 AM
- - Nial   Going to view a nice original (more or less) one t...   Mar 6, 2015 - 11:42 AM
- - malpaso   I knew it... You are not crazy. You are 6gc hard c...   Mar 9, 2015 - 2:26 AM
- - Nial   Back to the project now the weather has warmed up...   Apr 10, 2015 - 2:30 PM
|- - Langing   Looking very nice, Nial. Glad to see you are back ...   Apr 10, 2015 - 2:56 PM
- - Box   Wooo half-cage!   Apr 10, 2015 - 3:54 PM
- - Nial   Got some colour put on the other day, managed to h...   Apr 13, 2015 - 3:43 PM
- - Langing   Great looking work, Nial! Looks like 'Spr...   Apr 14, 2015 - 11:14 AM
- - Nial   Langing........Cheers pal, as ever your words of a...   Apr 14, 2015 - 12:12 PM
- - Langing   Thanks for that good information, Nial. I do under...   Apr 14, 2015 - 1:35 PM
- - Nial   Another coat of lacquer...i have to resist the tem...   Apr 18, 2015 - 10:18 AM
- - 4-eyed-freek   Looks really good! Must resist the temptation ...   Apr 18, 2015 - 11:50 AM
- - Box   You should run the donut on all corners.   Apr 18, 2015 - 3:56 PM
- - Nial   I have got four space savers fitted........gets sp...   Apr 18, 2015 - 5:02 PM
- - Box   I think it'd be fun in a giant open space, pro...   Apr 18, 2015 - 5:24 PM
- - Nial   A few more parts added........ Brake & Clutch...   Apr 20, 2015 - 1:50 PM
- - enderswift   how are you gonna bring yourself to actually drive...   Apr 20, 2015 - 9:40 PM
- - Tigawoods   this is a museum piece for sure   Apr 21, 2015 - 5:59 AM
- - Nial   Fitted the first layer of sound deadening, similar...   Apr 22, 2015 - 2:09 PM
- - 4-eyed-freek   Wiring is always my biggest fear, no worries. A lo...   Apr 22, 2015 - 2:32 PM
- - Box   I think everyone hates electrics, even electrician...   Apr 22, 2015 - 2:55 PM
|- - Langing   QUOTE (Box @ Apr 22, 2015 - 3:55 PM)...   Apr 23, 2015 - 10:56 AM
- - antoine64   I actually prefer electronics but I'm an elect...   Apr 22, 2015 - 9:51 PM
- - PrimeLuxeZ   I love all the attention to detail that you are pu...   Apr 23, 2015 - 12:17 AM
- - Langing   Your comment regarding the difficulty of reinstall...   Apr 23, 2015 - 7:59 AM
|- - Nial   QUOTE (Langing @ Apr 23, 2015 - 8:59...   Apr 23, 2015 - 8:09 AM
- - Nial   There should be a bit of progress every day now ...   Apr 23, 2015 - 1:57 PM
- - Nial   tackled the recaros today....well one of them. i t...   Apr 25, 2015 - 10:41 AM
- - Box   I want your seats.   Apr 25, 2015 - 1:59 PM
- - Nial   Painting the roll cage...this is hopefully the las...   Apr 27, 2015 - 11:26 AM
- - Nial   Having trouble getting photobucket to work so ther...   May 1, 2015 - 12:03 PM
- - Batman722   Ha ! You made a page for the rebuild ! Tha...   May 1, 2015 - 6:57 PM
|- - Nial   QUOTE (Batman722 @ May 1, 2015 - 7:5...   May 2, 2015 - 4:38 AM
- - Nial   Aaaaaaaargh I hate wiring.......where's a beer...   May 2, 2015 - 12:11 PM
|- - Langing   QUOTE (Nial @ May 2, 2015 - 1:11 PM)...   May 3, 2015 - 9:08 AM
- - Box   *air lifts crate of Crabbie's Ginger Beer*   May 2, 2015 - 12:24 PM
- - Nial   Had some of that yesterday Tiger beer tonight   May 2, 2015 - 12:55 PM
- - Nial   I decided it was cheaper and easier to use the old...   May 3, 2015 - 10:52 AM
- - Nial   Seats and carpet in I can sit in it now and ma...   May 4, 2015 - 9:56 AM
- - Box   *borrows Recaros* >.> <.<   May 4, 2015 - 2:58 PM
- - enderswift   Coming together fast. Good job!   May 4, 2015 - 3:02 PM
- - doory100   Time well spent!!   May 10, 2015 - 1:56 AM
- - Nial   Well that's been a frustrating couple of weeks...   May 21, 2015 - 11:20 AM
- - Langing   Re: Your comment about your photo: "Brum bru...   May 21, 2015 - 1:02 PM
- - antoine64   So that's what you look like. I'm ...   May 21, 2015 - 4:34 PM
- - Nial   Thanks Antoine, I will do if I get stuck. Moving a...   May 21, 2015 - 5:01 PM
- - antoine64   bit of a note about the front flexible brake lines...   May 21, 2015 - 6:48 PM
- - Nial   The odd but of progress, I have been doing some de...   Jun 13, 2015 - 2:59 PM
- - Tigawoods   Is that a TRD engine mount?   Jun 13, 2015 - 3:17 PM
- - Nial   No, it's just the standard ST205 engine mount.   Jun 13, 2015 - 3:20 PM
- - Batman722   What's the bracket above the mount for ?   Jun 13, 2015 - 3:55 PM
- - Nial   Its a brake stopper, helps reduce the flex on the ...   Jun 13, 2015 - 4:07 PM
- - Nial   time to refurb my spare rear diff, although i have...   Jun 19, 2015 - 5:04 PM
- - Box   So much rust for such a young car.   Jun 19, 2015 - 7:30 PM
- - Nial   The diff came off my old faff, it is 21 years old,...   Jun 19, 2015 - 11:57 PM
- - Box   Yeah, salt is killer on cars. I'm glad the st...   Jun 20, 2015 - 12:20 AM
|- - Langing   QUOTE (Box @ Jun 20, 2015 - 1:20 AM)...   Jun 20, 2015 - 8:18 PM
- - Box   That's not permanent or safe. I'm sure t...   Jun 20, 2015 - 10:08 PM
- - Smaay   bravo for such an awesome job. how much power are...   Jun 21, 2015 - 12:33 AM
- - Nial   Not sure what I will do with injectors? It there f...   Jun 21, 2015 - 1:38 AM
|- - Langing   QUOTE (Nial @ Jun 21, 2015 - 2:38 AM...   Jun 21, 2015 - 9:38 AM
|- - Smaay   QUOTE (Nial @ Jun 20, 2015 - 11:38 P...   Jun 21, 2015 - 10:26 AM
- - Nial   Oh. That does sound easy...even I could manage tha...   Jun 21, 2015 - 11:00 AM
- - Nial   I dont like to harp on about Bilt Hambre Deox C......   Jul 3, 2015 - 11:37 AM
- - Box   You know what also works, vinegar. From reading ...   Jul 3, 2015 - 2:09 PM
- - Nial   I tried vinegar, it works on mildly rust parts but...   Jul 3, 2015 - 2:39 PM
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